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2009

MASiP Phase 3 (Qualification Testing & Integrated System Development)

Abstract

The MASiP Phase 3 project aims to develop, test, and qualify a new pipeline system (MASiP) as a safe and cost-effective alternative to traditional steel pipelines for pipelines operating above 7 bar, capable of transporting natural gas, biogas, and up to 100% hydrogen. Building on Phases 1 and 2, this phase focuses on the technical assessment of tight radius bends, tees, and damage repair, as well as the integration of live monitoring systems in a prototype operational environment. Comprehensive validation will include connectors, coatings, repair systems, hot-tapping solutions, ground movement tolerance, durability, and design life testing. All testing will be carried out in accordance with IGEM, API, and ASME standards, supported by statistical and independently witnessed trials to generate robust qualification data for industry adoption. The key deliverable is a validated, deployable hydrogen-ready pipeline system that is safe, compliant, and cost-effective, offering potential cost savings of up to 50% compared with steel. The project outcomes will support the UK’s RIIO-GD2 strategy and 2050 net-zero targets by enabling hydrogen-ready infrastructure, improving monitoring, installation efficiency, and long-term reliability, while also providing the evidence base required for regulatory, policy, and industry acceptance of alternative pipeline materials.

The project will generate new knowledge on the performance of non-steel, multi-layer advanced structured pipe systems for hydrogen/biogas, including their behaviour in tight radius bends, tees, and under repair conditions. It will provide valuable insights into durability, cyclic fatigue, thermal expansion, crush resistance, and rapid decompression, as well as the effectiveness of integrated live monitoring for real-time asset integrity. This evidence will help validate MASiP as a safer, more resilient, and cost-effective alternative to steel pipelines, informing updated design, safety standards, and operational procedures for hydrogen networks. The findings will also provide Network Licensees and industry with referenceable data to guide future deployment of hydrogen-ready pipeline technologies, supporting the safe transition to net-zero gas systems.

file format pdf download NIA2_SGN0092_NIA_Project_Eligibility_Assessment_2025-08-29.pdf
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2025-06-01
2025-09-04
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