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2009

Weld Residual Stress Phase II - Testing

Abstract

This project seeks to demonstrate the reductions in weld residual stress assumptions that have been suggested by the Phase I Literature Review project. A test programme will be conducted to measure residual stress in pipelines indicative of those on the gas network, and subject them to hydrostatic pressures as seen in the period correct commissioning tests. These residual stress results will be fed into a Finite Element Analysis (FEA) model to scale up to other sizes and grades representative of the gas network. Residual stress tests will also be performed on extracted ex-service pipework in order to validate the ‘fresh’ pipeline tests and the FEA modelling.

This project aims to provide realistic figures for the assumption of residual stress of pre-existing pipework in the gas network. This is key for pipework with missing data where the ‘Option B’ integrity calculations have to be recalculated for the conveyance of hydrogen gas as it will provide a much more realistic assumption.

This project will also provide data for the stress relaxation that is provided by the hydrostatic commissioning process, a variable that is currently not used in gas pipeline integrity calculations.

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2025-11-01
2025-12-19
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