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2009

HyNTS Operational Methodologies - Valve Performance Assessments

Abstract

This project aims to assess and enhance the hydrogen readiness of ball valves within the (NTS) by conducting maintenance strategy evaluation with material performance analysis. It involves reviewing current valve operations, diagnostics, and OEM maintenance guidance, alongside a literature review of commonly used valve materials to understand their behaviour under hydrogen exposure. The project valve performance testing and finite element analysis of existing valve designs to evaluate structural integrity. Findings from these activities will provide actionable recommendations for updating NGT’s valves maintenance strategies, diagnostic tools, and design standards to support safe and efficient hydrogen service deployment

This project will identify how existing ball valve materials and designs within the NTS respond to hydrogen exposure, focusing on stress localisation. The project will generate learnings on the structural integrity of valves under hydrogen conditions through FEA, helping to determine their suitability for hydrogen service. The study will also uncover limitations in current leak detection and maintenance practices, evaluating whether existing diagnostic tools are effective for hydrogen or hydrogen-blend environments. Through physical testing using forming gas, it will provide empirical data on valve degradation and the performance of diagnostic techniques. Ultimately, the project will deliver strategic recommendations for updating NGT’s valve maintenance strategy, including guidance on materials, design modifications, and monitoring technologies, supporting a safer and more efficient transition to hydrogen infrastructure.

file format pdf download NIA_NGT0280_HyNTS_Operational_Valve_Performance_Assessments.pdf
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2025-09-01
2025-10-30
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