Net zero and the energy system transition
Hydrogen Environment Testing of Girth Welds Phase 2 - Constant Load Testing
Previous testing carried out under NIA has outstanding gaps that require further testing to close. Completing the additional testing will confirm actual fracture toughness values to be used and the corresponding J value from the crack growth resistance curve. The project outputs are required and will be used to progress design specification and procurement processes for hydrogen major projects. The results can also be applied for repurposing assessments.
Biomethane feedstock deliverability
Cadent have been working with The Green Gas Taskforce to commission a series of reports that examine the benefits of greater biomethane generation to Great Britain’s energy system as well as the economic benefits that such volumes of green gas could provide. Work conducted by Alder BioInsights in their “Green Gas Future” report concluded that biomethane volumes of 120 TWh are possible in the UK by 2050 based on technical potential of UK feedstocks.
This project seeks to explore the operational emissions market and developmental implications of meeting the potential volumes published by Alder BioInsights (120 TWh pa by 2050) as well as the implications of meeting the NESO FES 25 Holistic Transition scenario relating to the production of biomethane in the UK (36 TWh per annum by 2035 and 64 TWh per annum by 2050).
The conclusions of this project will be published in a public report entitled “Delivering Green Gas” that:
- Outlines the viability benefits and key questions behind the integration of the UK’s agricultural supply chain AD industry and gas distribution networks.
- Highlights where they may be trade-offs or unintended consequences introduced by scaling feedstock production for biomethane and if there are ways that these can be addressed to mitigate the impact.
- Defines concrete actions that need to be taken in the agricultural sector by agricultural policy makers and others to unlock the feedstock volumes set out in the Alder BioInsights work and the NESO scenarios where this is appropriate and doesn’t introduce undesirable consequences.
- Sets out the broader economic and environmental benefits that could be provided in delivering these volumes of biomethane beyond the energy sector and particularly to the UK’s agricultural sector.
Air Ingress in Multi Occupancy Buildings (MOBs)
This project will help to inform UK Gas Distribution Network Operators (GDNOs) and wider industry on the impact of the potential for air ingress into gas-conveying pipework in MOBs. The mechanisms for air ingress into gas-conveying pipework have been shown to be gas agnostic though this project will focus on impacts specific to future hydrogen distribution to MOBs.
MASiP Phase 3 (Qualification Testing & Integrated System Development)
The MASiP Phase 3 is developing a new pipeline system to serve as an alternative to conventional steel pipelines in the transmission network. The material used in this pipeline will render it capable of transporting natural gas biogas and up to 100% hydrogen. Building on Phases 1 and 2 this phase focuses on the technical assessment of tight radius bends tees and damage repair as well as the integration of live monitoring systems in a prototype operational environment.
Comprehensive validation will include connectors coatings repair systems hot-tapping solutions ground movement tolerance durability and design life testing. All testing will be carried out in accordance with IGEM API and ASME standards.
The key deliverable is a validated deployable hydrogen-ready pipeline system that is safe compliant and cost-effective offering potential cost savings of up to 50% compared with steel. The project outcomes will support the UK’s RIIO-GD2 strategy and 2050 net-zero targets by enabling hydrogen-ready infrastructure improving monitoring installation efficiency and long-term reliability while also providing the evidence base required for regulatory policy and industry acceptance of alternative pipeline materials.
Hydrogen Blending: Direct Injection Feasibility Study
This project has been initiated to assess the technical and commercial feasibility of direct hydrogen injection into the gas distribution network at 5% and 20% by volume. It supports the broader Market Frameworks appraisal by providing the evidence needed to evaluate whether both System Entry Models direct injection and pre-blending are feasible under varying network conditions.
The need for this study was identified through the Hydrogen Blending Implementation Plan which outlined two technical approaches for hydrogen connections: injecting hydrogen directly into the network or pre-blending it before entry each with distinct technical and commercial implications. While National Gas has assessed both models for the transmission network a gap analysis revealed that these findings are not directly transferable to the distribution network.
Evidence for pre-blending was previously completed as part of HyDeploy and the Hydrogen Blending Functional Specification project. It was shown that this approach provides more controlled mixing but may require more complex infrastructure leading to higher costs for the producer. Although it is assumed Direct Injection may be achievable at lower cost there are multiple key technical challenges associated with the technique such as the potential for inadequate hydrogen mixing which could result in non-compliant gas safety concerns including material integrity and operational constraints e.g. GSMR exclusion zones.
Through literature review CFD modelling engineering assessments and commercial analysis the study will evaluate the technical and safety performance risks and cost implications of direct injection across a range of scenarios and configurations.
Catalysing Biomethane Growth in the UK
This project constitutes a UK-wide strategic assessment of the policy and regulatory frameworks governing biomethane production and grid injection with the objective of identifying how these frameworks can be updated to unlock growth. The review will examine the current policy landscape support mechanisms and regulatory arrangements affecting biomethane development including uncertainties associated with existing schemes and fragmented governance structures.
Calorific Gas Sensor
The UK and Irish gas networks are undergoing a major transition to support the integration of green gases including biomethane and hydrogen. A significant challenge is the inability of the current gas billing infrastructure based on flow-weighted average calorific value (CV) measurements taken at National Transmission System (NTS) offtakes to accurately reflect the gas composition received by consumers—particularly with the increasing number of decentralised injection points. This discrepancy presents a technical and regulatory hurdle to achieving fair and transparent billing.
This programme is leveraging 3 suppliers to develop a range of novel calorific value sensors that will enable calorific value to be accurately measured at different points on the network without the need for venting.
The programme comprises of 3 individual projects which will develop each suppliers’ technology up to a sufficiently high TRL where the sensors are ready to be trialled in the field. Each supplier will be delivering their own scope of work but will be expected to share a reasonable amount of information with each other in order to ensure maximum value is obtained from this programme. The innovators will not be expected to disclose any information that could provide them with a competitive advantage over the other solutions
Excess Flow Valve (EFV) Durability
This project will help to inform UK Gas Distribution Network Operators (GDNOs) and wider industry on the long-term suitability of existing Excess Flow Valve (EFV) designs in a future where hydrogen is being distributed in network pipelines. A risk to normal EFV functionality exists in the event that an ignition occurs within the downstream gas installation pipework and this project will help to understand the effectiveness of existing EFV designs to manage this risk identifying any necessary modifications to existing EFV designs where appropriate.
Development of Technical Readiness for Bends and Tees
Hydrogen design codes require fracture mechanics based design and qualification for high stress service. Procurement of a number of Long Lead Items (LLI) is required to construct commission and operate hydrogen networks. A number of these LLIs including induction bends and barred tees remain at a low technical readiness.
This project will carry out fracture toughness testing in a hydrogen environment to increase the technical readiness support the supply chain and achieve operational schedules.
Reducing Gas Emissions During Pipeline Commissioning
Based on previous work ROSEN Engineers believe the quantity of natural gas vented during commissioning operations can safely be reduced by up to 80% through targeted changes to direct purging procedures.
For Gas Distribution Networks’ (GDNs) gas venting remains a necessary part of normal operations for maintenance or safety purposes. Previous research work undertaken by ROSEN(UK) Limited for the EIC with project partners Northern Gas Networks (NGN) and Wales and West Utilities (WWU) identified activities where venting of natural gas to atmosphere occurs (Gas Venting Research Project NIA reference number NIA_NGN_282)
Development of Technical Readiness for Large Diameter Ball Valves
In order to construct commission and operate new hydrogen pipelines and installations safely and as part of modifications to existing assets for repurposing ball valves are required to carry out isolations. Selected ball valves need to have been proven to be suitable for service in large diameter high pressure hydrogen networks.
This project will carry out performance validation testing on a 32” ball valve to confirm suitability to operate in high pressure hydrogen networks.
Repurposing gas pipelines for SAF
This project evaluates the rapidly developing Sustainable Aviation Fuel (SAF) sector and assesses the technical commercial regulatory and safety feasibility of repurposing existing gas pipelines to transport liquid aviation fuels. The uptake of SAF is critical to decarbonising the UK aviation industry and achieving net zero targets. To support the scale-up of SAF production and use the development of reliable affordable and low-carbon infrastructure is essential. Pipelines offer a cost-effective environmentally sustainable and high-capacity transport solution. The study aims to enable scalable SAF infrastructure while providing a productive long-term use for gas assets that are unlikely to be required for refurbishment or alternative repurposing.
High-Pressure Materials Analysis (HPMA)
This project will identify and evaluate current technology available for pipes suitable for use in natural gas blended gas and hydrogen gas networks operating above 7 bar.
This project will see QEM Solutions conduct a comprehensive literature review of market reports on pipes used in high-pressure gas systems as well as of existing options for transportation of high-pressure gas in industrial uses with transferrable learnings. QEMS will develop a matrix comparing pros and cons of each solution and consolidate the findings into a final project report.
The project will facilitate the energy system transition by investigating the available and most optimal pipeline materials for natural gas blended gas and hydrogen gas networks above 7 bar considering all operational capex requirements and full lifecycle costs. This work is important for informing investment decisions in pipeline replacement materials addressing a gap in current knowledge.
Biomethane HP storage injection
To investigate the potential to use high pressure storage assets to directly inject biomethane.
Validation of Olfactory Assessment Methodology for 100% Hydrogen Network
To ensure that the users and general public recognise and report hydrogen leaks without further education current guidance states that the smell of hydrogen should be indistinguishable from that of natural gas. It is also expected that the same odorant will be used in hydrogen networks as is currently injected to natural gas and so it is essential to ensure that existing methodologies for olfactory assessment (Rhinology) originally developed for natural gas are safe effective and applicable to 100% hydrogen environments.
MOB Transition Pathways – Future Asset Integrity
The initial Hydrogen in MOBs project established the foundational evidence for hydrogen conversion and this follow-on project will address remaining evidence gaps identified by the CFA finalising the safety and regulatory case for MOB hydrogen conversion and enabling a clear handover of outputs to industry. This work also doubles up as an assessment of options we have today to deliver practical and safe designs introducing a new range of risk mitigation options which could be more cost effective and efficient way of managing MOBs and pipe assets. As a practical assessment of technical requirements for conversion this closes out CFA recommendations through applied testing to solve engineering and safety challenges but also informs current processes.
Key deliverables include validated technical data an updated Quantified Risk Assessment (QRA) for MOBs an updated management procedure and a revised IGEM/G/5 Hydrogen Supplement to be formally handed over to IGEM for review. Together these outputs will close out the regulatory and procedural workstream associated with hydrogen in MOBs research.
The project’s findings will also directly support the development of a decision-making framework to support refurbishment and riser replacement programmes. This will enable the industry to make consistent evidence-based decisions on the most appropriate options for MOBs including where alternatives to hydrogen may be more suitable.
Enhancement of the anaerobic digestion process for biomethane production
The UK Government recognised that domestic biomethane production can play a significant role in decarbonising energy supplies. However biomethane production plants face technical and operational challenges. Currently the content of biomethane within biogas produced from the anaerobic digestion (AD) process is often only around 50%. This partial conversion results in lower yields for AD operators and an increase in costly gas scrubbing requirements. The increased presence of impurity gases also increases requirement for propanation to increase the calorific value high in both cost and carbon footprint.
This project seeks to address these challenges through the injection of green hydrogen into the AD process in specific quantities and at specific times to achieve greater conversion of carbon dioxide to biomethane within the acetogenesis stage of the AD process thereby increasing the yield whilst reducing the need for gas scrubbing and propanation.
Hydrogen Refuelling from the Network
Wales & West Utilities (WWU) is undertaking a project to develop a thorough understanding of the technical and economic requirements for integrating hydrogen refuelling stations (HRS) into the existing gas network. The main aim is to enable the supply of ‘on-spec’ hydrogen for fuel cell electric vehicles (FCEVs) and hydrogen internal combustion engines (HICEs) from the heat-grade hydrogen currently delivered by the network. This involves analysing the types of contaminants present in grid hydrogen pinpointing the purification technologies needed and assessing the infrastructure requirements for compression chilling and storage to deliver hydrogen at the target pressures of 350 and 700 bar.
HyProximity
This project aims to develop a robust evidence-based framework to support the introduction of standardised separation distance tables for 100% hydrogen similar in format and function to those in IGEM/TD/3 for natural gas and hydrogen blends. This will address a gap in current standards for hydrogen. The Institute of Gas Engineers and Managers (IGEM) are providing resource to support the project and to update any necessary standards.
Network Blending Blueprint
The Technical Blueprint Project forms a critical enabling phase of Cadent’s Hydrogen Blending Implementation Programme. Its purpose is to translate existing high level hydrogen blending evidence into a detailed network specific asset level and operationally deliverable blueprint that defines what is required for the gas network to safely and compliantly accommodate hydrogen blends of up to 20% by volume once regulatory approval is granted.
While previous industry projects have established that hydrogen blending is feasible in principle many technical operational and cost decisions remain at an asset process system and people level. These gaps currently prevent informed investment decisions and cannot be addressed through business‑as‑usual activity. This project addresses that gap by undertaking structured technical validation impact refinement and mitigation definition across Cadent’s network with a particular focus on the North West and East Midlands as pilot regions.
The project will coordinate specialist technical suppliers to validate prior hydrogen impact assessments against the most up‑to‑date safety evidence identify and close remaining evidence gaps and determine clear final mitigation positions for all affected assets and operational activities. Outputs will be consolidated into a single integrated technical blueprint providing a sequenced and costed set of actions required to achieve “blend readiness”. Areas confirmed as having no impact will also be explicitly documented to avoid unnecessary future intervention and cost.
The Technical Blueprint will provide Cadent and wider GB networks with a robust evidence‑based foundation to support future regulatory submissions funding reopeners and implementation planning. Learning generated will be transferable across gas distribution networks supporting a coordinated cost‑effective and safe transition toward hydrogen blending while reducing long‑term consumer risk and avoiding premature or inefficient investment.