Net zero and the energy system transition
Project Remo2val
The use of greener gases such as biomethane are an important part of the UK’s transition to net zero. Underground storage sites for biomethane are critical for balancing seasonal supply and demands for energy. However increased levels of oxygen in biomethane can lead to corrosion of assets in wet gas conditions compromising the integrity of storage facilities. This project will assess in a comparative analysis the technical and economic viability of advanced catalytic and adsorption technologies to reduce oxygen levels in biomethane with corrosion inhibitors to ensure the integrity and longevity of critical storage infrastructure.
Sustainable Vehicle Transport
The Sustainable Vehicle Transport (SVT) feasibility study project will undertake a green gas refuelling study specific to SGN’s network areas in Scotland and Southern incorporating biomethane in the form of bio-CNG and the potential for a future hydrogen option. Along with heat transport is a key sector to decarbonise on the journey to net zero. Battery electric vehicles are well suited to small vehicles but for heavy goods vehicles (HGV) and larger commercial vehicles (LCV) like the type that make up the majority of SGN’s operational fleet this may not be the most appropriate technology given the range and on-board power requirements.
Impact of Hydrogen and on NTS Oils & Greases – Phase 2
Phase 1 of the project compiled a list of oils and greases considered to be gas-facing on the NTS along with identifying functional and material property requirements of these products. Proposed standards and testing methodologies were also outlined to inform the next phase of the project. In Phase 2 the project will proceed with additional required activities to ensure the safe utilisation of NTS oils/greases in a hydrogen pressurised environment. These activities include laboratory testing for lubricants and functional testing for sealants to assess degradation and performance of these products in hydrogen. Subsequently requirements for in-service monitoring will be identified.
Hydrogen Ignition Risk from Static and Autoignition (HIRSA) – Stage 3
The HIRSA programme is assessing ignition risks for the transition to hydrogen with Stage 3 focusing on high pressure static risks including shockwave ignition and rapid adiabatic compression. This research supports the safe integration of hydrogen into gas networks.
Development of Technical Readiness for Bends and Tees
Hydrogen design codes require fracture mechanics based design and qualification for high stress service. Procurement of a number of Long Lead Items (LLI) is required to construct commission and operate hydrogen networks. A number of these LLIs including induction bends and barred tees remain at a low technical readiness.
This project will carry out fracture toughness testing in a hydrogen environment to increase the technical readiness support the supply chain and achieve operational schedules.
Rising Pressure Reformer Study
This project will assess the application of Rising Pressure Reformer (RiPR) technology to produce a tuneable blend of biogenic methane and hydrogen supporting the decarbonisation of gas networks. The project will focus on the how control of the gas produced would fit with requirements for network injection and assessing locations for connection.
Stopple-Live trial (Phase 2)
The Stopple technology is a flow stop tool essential for major projects and emergency works across the LTS and NTS gas network. Its capability was tested in 100% hydrogen within a helinite environment in line with LTS Futures parameters as phase 1. This project focuses on validating flow-stopping technology as an additional deliverable with LTS Futures live hydrogen trial on the Granton to Grangemouth pipeline as a welded tee and hot-tapping operations is already being carried out. The trial will confirm the Stopple train’s effectiveness as a double-block and bleed solution for a 100% hydrogen system which will be available for the UK Gas Network. The findings will provide critical insights into the safe and efficient operation of the hydrogen networks supporting the transition from natural gas to hydrogen.
Hydrogen Permeation through the Oxide Layer Phase 1
This project is looking to address uncertainties surrounding LTS pipeline materials by investigating the effect of the oxide layer on hydrogen permeation rate for steel pipelines. This project will also investigate the formation of an oxide layer inside the pipe at different temperatures as well as how the microstructure of the pipeline steel and condition of the oxide layer affect permeation for different grades of steel. It is critical this relation is better understood as these uncertainties are currently hindering our ability to fully and accurately assess the repurposing of the LTS. The outcomes of this project have the potential to increase cost-savings and improve confidence in the existing network to carry hydrogen including blends.
Enhancement of the anaerobic digestion process for biomethane production
The UK Government recognised that domestic biomethane production can play a significant role in decarbonising energy supplies. However biomethane production plants face technical and operational challenges. Currently the content of biomethane within biogas produced from the anaerobic digestion (AD) process is often only around 50%. This partial conversion results in lower yields for AD operators and an increase in costly gas scrubbing requirements. The increased presence of impurity gases also increases requirement for propanation to increase the calorific value high in both cost and carbon footprint.
This project seeks to address these challenges through the injection of green hydrogen into the AD process in specific quantities and at specific times to achieve greater conversion of carbon dioxide to biomethane within the acetogenesis stage of the AD process thereby increasing the yield whilst reducing the need for gas scrubbing and propanation.
NextGen Electrolysis – Wastewater to Green Hydrogen Beta
Wales and West Utilities are partnering with HydroStar Welsh Water and NGED to look at two demonstrator projects required from new electrolyser systems and the associated electrolyte that ensures resilience of hydrogen supply across the network giving best value for money and energy security within WWU’s network along with other UK wide Gas Distribution Network (GDN) customers.
Current electrolysers focus on stack-efficiency and hydrogen purity without considering real-world manufacturing and operational constraints and the high costs associated. This project focusses on utilising impurified-water e.g. rainwater storm-overflow and industrial process wastewater as feedstock which reduces operational constraints and costs for customers whilst enabling wide-scale uptake of low-carbon hydrogen.
Decentralised Alliance for South West Hydrogen (DASH)
Early cluster projects will not benefit I&C customers that are located away from industrial clusters and are traditionally more distributed in nature. These customers are unlikely to have access to hydrogen infrastructure developed through the primary industrial clusters. This presents the need for an alternative solution.
This project will explore the concept of how a larger number of low-volume hydrogen producers can support I&C customers in the absence of natural ‘clustering’ and high-volume production by using the South West region of WWU’s network as a case study. This will be done by exploring the whole systems concept of a gas network which is driven by distributed green hydrogen production at strategic locations where there is access to both gas and electricity grid infrastructure.
Demonstrating Downstream Procedures For Hydrogen
This project involves a comprehensive set of tasks aimed at implementing and validating a domestic safety system for hydrogen use including excess flow valves.
Biomethane Islands
To achieve decarbonisation targets all gas network operators in the UK need to demonstrate that the gas network can safely technically and economically facilitate the distribution of low-carbon gases (biomethane and hydrogen). In response to this challenge SGN aim to review the feasibility of the formation of biomethane islands in their Scotland area of operation. The outputs of this project will establish a business model for the optimisation of biomethane injection and formation of biomethane islands across the UK’s gas network. A feasibility study will address key areas including regulatory technical environmental social and commercial aspects as well as comprehensively assess the viability of developing Biomethane Islands. The outcome of the feasibility study will be to inform decision-making regarding project implementation. This will be captured and delivered in a comprehensive report and financial model of the business case. These islands will serve as models for sustainable living demonstrating the feasibility and benefits of a circular economy approach to energy production and waste management and offer a low disruption option for the decarbonisation of all classes of gas consumers - Industrial Commercial and Domestic.
Hybrid Heat Systems (HHS) Acceleration Route
Project will deliver strategic analysis and recommendations to support the accelerated adoption of Hybrid Heat Systems (HHS) in GB. This includes assessing technology options commercial models stakeholder perspectives and system integration pathways. The work will result in actionable insights clear positioning of HHS within the wider decarbonisation strategy.
Asset Records Readiness for Hydrogen
The project will evaluate and deliver a plan that ensures our asset records are suitably complete to support the net zero transition.
The project will reduce uncertainty and risk and provide a more realistic proximation of asset data.
The HSE has indicated that it will be unable to support a network’s hydrogen safety case until they receive “a clear plan for checking unknown assets and how networks will ensure that only suitable materials are present in the network”. This includes our transmission pipelines.
Additionally for the marginal extra effort it would be prudent to ensure the completeness of our asset records is sufficient for us to either plan for the conversion to hydrogen or decommission sections as users switch to other heating technologies.
H2 Housing Design
This project will explore ventilation and explosion relief requirements for housing currently used on the gas network for pressure regulating installations (PRIs). Housings currently provide security from a range of factors from weather to vandalism while also providing the necessary relief requirements in the event of an emergency. The understanding of these requirements for Natural Gas has been developed however work conducted in the IGEM TD/13 hydrogen supplement did not fully address whether these design specifications are suitable for use with Hydrogen. This multi-stage project will first explore the design specifications listed in industry standards (IGEM/TD/13 GIS/PRS/35 SGN/SP/CE/10 etc) and understand which of these may be appropriate and which may require redesign. The latter stage of this project will take the design specifications deemed to be unsuitable for use with hydrogen and conduct testing to develop revised design specifications which would provide the necessary relief requirements.
B-Linepack+ Alpha
Linepack flexibility is key for Gas Transmission to provide system resilience by management of swings within operational limits. In a hydrogen world we know our energy content per km of linepack will decrease by up to 76%. Therefore embedded resilience systems in the form of lined rock shafts are being investigated to supplement loss in linepack capability. We envision systems if implemented for hydrogen transmission to act similar to how now decommissioned natural gas holders were utilised for operational flexibility pressure regulation supply/demand mismatch management load balancing emergency backup and production buffering.
Integrity Management of Gaseous Carbon Dioxide Pipelines
Existing defect assessments and repair methodologies are aligned with the P/11 P/20 and PM/DAM1 management procedures and are adopted to inspect assess and repair the pipelines for defects and take suitable measures to reduce them. However the scope and applicability of these assessment and repair methodologies in the presence of gaseous phase carbon dioxide remain uncertain. The key challenges which the project aims to address are:
- Will existing repair techniques such as epoxy shell welded shells composite wraps gouge dressing etc. be suitable for transmission of gaseous phase carbon dioxide?
- What are the different defects we may encounter or consider hazardous in the presence of carbon dioxide? What are the impacts of carbon dioxide on each defect type? And how much does water/corrosion exacerbate this?
- Have the mechanisms of failure for each defect type changed after introducing carbon dioxide?
- Can we implement the assessment and repair methodologies safely? Are the techniques safe and suitable for the pipeline operations and maintenance teams?
The project seeks to answer the above in addition to understanding the types and extent of repairs across the NTS and review the impact of carbon dioxide on the effectiveness of these inspection assessment and mitigation technologies.
Determining Future Energy Demand of B&R Team Vans with Full On-Board Power
Wales & West Utilities is undertaking a major programme of change to support decarbonisation and deliver a Net Zero gas network. Decarbonisation of the vehicle fleet is an integral component of that programme.
WWU operates a fleet of nearly 1400 commercial vehicles the majority of these being vans up to 3.5 tonnes GVW. Our fleet – mostly diesel-fuelled - plays a crucial role in providing a safe and efficient service. In addition to our vehicle fleet WWU operates ~ 900 items of mobile plant including mini diggers and a wide range of trailers many of which are specialised.
WWU vans carry a wide range of power-operated tools and equipment some of this currently being powered by hydrocarbon fuels some by electricity and some by compressed air. Approximately a third of our van fleet (~400 units) is equipped with ‘full on-board power’ – a compressor and generator mounted under the van floor and mechanically driven by the diesel engine and operating as a source of on-site power.
This group of vehicles primarily supports below-ground network repair and replacement activity: it is a significant energy consumer so to help us understand how we can make an operationally cost-effective transition to zero emissions it is the on-site energy requirements of the tools and equipment powered by this group that Cenex will evaluate for this project. This evaluation will provide information which can take account of (and feed in to) a range of different scenarios for the fleet in the future such as changes to the number and type of vans allocated to particular teams and projects.
Welding Residual Stress Measurements and Analysis for Gas Pipelines
This project concerns the research into welding residual stress values and the effect that they have on the overall pipework repurposing assessment route described in relevant hydrogen standards. Currently overly conservative values need to be applied for welding residual stresses in any repurposing assessment. This project aims to build evidence on actual and modelled residual stresses seen within the pipelines industries with a focus on natural gas pipelines. As the welding residual stress is a critical aspect of the fracture mechanics assessment any improvements which can be gained would have an overall positive impact on the assessment results.