Net zero and the energy system transition
MOB Transition Pathways – Future Asset Integrity
The initial Hydrogen in MOBs project established the foundational evidence for hydrogen conversion and this follow-on project will address remaining evidence gaps identified by the CFA finalising the safety and regulatory case for MOB hydrogen conversion and enabling a clear handover of outputs to industry. This work also doubles up as an assessment of options we have today to deliver practical and safe designs introducing a new range of risk mitigation options which could be more cost effective and efficient way of managing MOBs and pipe assets. As a practical assessment of technical requirements for conversion this closes out CFA recommendations through applied testing to solve engineering and safety challenges but also informs current processes.
Key deliverables include validated technical data an updated Quantified Risk Assessment (QRA) for MOBs an updated management procedure and a revised IGEM/G/5 Hydrogen Supplement to be formally handed over to IGEM for review. Together these outputs will close out the regulatory and procedural workstream associated with hydrogen in MOBs research.
The project’s findings will also directly support the development of a decision-making framework to support refurbishment and riser replacement programmes. This will enable the industry to make consistent evidence-based decisions on the most appropriate options for MOBs including where alternatives to hydrogen may be more suitable.
Hydrogen Storage Feasibility Study – Phase 2
This assesses the suitability of WWU’s three high-pressure gas storage vessel sites (Weston-super-Mare Cheltenham and Bristol/Stapleton) as a case study where learning can be applied to relevant GB networks for hydrogen service. The work includes materials characterisation hydrogen embrittlement testing analysis of 100% hydrogen and 5%/20% hydrogen blends assessment of capacity and pressure requirements evaluation of the implications of removing the vessels entirely and down-selection of viable liner materials and application methods. The project will produce site-specific evidence a shortlist of feasible liner options and clear engineering recommendations to maintain required capacity and pressure envelopes under hydrogen scenarios.
H2 Housing Design
This project will explore ventilation and explosion relief requirements for housing currently used on the gas network for pressure regulating installations (PRIs). Housings currently provide security from a range of factors from weather to vandalism while also providing the necessary relief requirements in the event of an emergency. The understanding of these requirements for Natural Gas has been developed however work conducted in the IGEM TD/13 hydrogen supplement did not fully address whether these design specifications are suitable for use with Hydrogen. This multi-stage project will first explore the design specifications listed in industry standards (IGEM/TD/13 GIS/PRS/35 SGN/SP/CE/10 etc) and understand which of these may be appropriate and which may require redesign. The latter stage of this project will take the design specifications deemed to be unsuitable for use with hydrogen and conduct testing to develop revised design specifications which would provide the necessary relief requirements.
Energy Explorers
We The Curious is an educational charity and science centre with a vision for a future where everyone is included curious and inspired by science to build a better world. For 25 years We The Curious have welcomed over 300000 visitors annually and have engaged more than 65000 school children through hands-on science experiences every year.
We The Curious is celebrating its 25th birthday by developing a new sustainability themed area of its science centre. This project with WWU aims to inspire thousands of people of all ages to explore how different energy sources work in different contexts – sparking curiosity building confidence and empowering communities to take part in a fair low-carbon transition.
The exhibit will help visitors of all ages discover the different renewable sources of energy understand how they work and explore why a balanced mix of energy solutions is essential to transition away from fossil fuels. Designed as a social and collaborative experience with multiple interaction points the exhibit will highlight that shaping a sustainable energy future requires teamwork – across technologies communities and generations.
Rising Pressure Reformer Study
This project will assess the application of Rising Pressure Reformer (RiPR) technology to produce a tuneable blend of biogenic methane and hydrogen supporting the decarbonisation of gas networks. The project will focus on the how control of the gas produced would fit with requirements for network injection and assessing locations for connection.
Stopple-Live trial (Phase 2)
The Stopple technology is a flow stop tool essential for major projects and emergency works across the LTS and NTS gas network. Its capability was tested in 100% hydrogen within a helinite environment in line with LTS Futures parameters as phase 1. This project focuses on validating flow-stopping technology as an additional deliverable with LTS Futures live hydrogen trial on the Granton to Grangemouth pipeline as a welded tee and hot-tapping operations is already being carried out. The trial will confirm the Stopple train’s effectiveness as a double-block and bleed solution for a 100% hydrogen system which will be available for the UK Gas Network. The findings will provide critical insights into the safe and efficient operation of the hydrogen networks supporting the transition from natural gas to hydrogen.
Hydrogen Permeation through the Oxide Layer Phase 1
This project is looking to address uncertainties surrounding LTS pipeline materials by investigating the effect of the oxide layer on hydrogen permeation rate for steel pipelines. This project will also investigate the formation of an oxide layer inside the pipe at different temperatures as well as how the microstructure of the pipeline steel and condition of the oxide layer affect permeation for different grades of steel. It is critical this relation is better understood as these uncertainties are currently hindering our ability to fully and accurately assess the repurposing of the LTS. The outcomes of this project have the potential to increase cost-savings and improve confidence in the existing network to carry hydrogen including blends.
Enhancement of the anaerobic digestion process for biomethane production
The UK Government recognised that domestic biomethane production can play a significant role in decarbonising energy supplies. However biomethane production plants face technical and operational challenges. Currently the content of biomethane within biogas produced from the anaerobic digestion (AD) process is often only around 50%. This partial conversion results in lower yields for AD operators and an increase in costly gas scrubbing requirements. The increased presence of impurity gases also increases requirement for propanation to increase the calorific value high in both cost and carbon footprint.
This project seeks to address these challenges through the injection of green hydrogen into the AD process in specific quantities and at specific times to achieve greater conversion of carbon dioxide to biomethane within the acetogenesis stage of the AD process thereby increasing the yield whilst reducing the need for gas scrubbing and propanation.
Decentralised Alliance for South West Hydrogen (DASH)
Early cluster projects will not benefit I&C customers that are located away from industrial clusters and are traditionally more distributed in nature. These customers are unlikely to have access to hydrogen infrastructure developed through the primary industrial clusters. This presents the need for an alternative solution.
This project will explore the concept of how a larger number of low-volume hydrogen producers can support I&C customers in the absence of natural ‘clustering’ and high-volume production by using the South West region of WWU’s network as a case study. This will be done by exploring the whole systems concept of a gas network which is driven by distributed green hydrogen production at strategic locations where there is access to both gas and electricity grid infrastructure.
Demonstrating Downstream Procedures For Hydrogen
This project involves a comprehensive set of tasks aimed at implementing and validating a domestic safety system for hydrogen use including excess flow valves.
Biomethane Islands
To achieve decarbonisation targets all gas network operators in the UK need to demonstrate that the gas network can safely technically and economically facilitate the distribution of low-carbon gases (biomethane and hydrogen). In response to this challenge SGN aim to review the feasibility of the formation of biomethane islands in their Scotland area of operation. The outputs of this project will establish a business model for the optimisation of biomethane injection and formation of biomethane islands across the UK’s gas network. A feasibility study will address key areas including regulatory technical environmental social and commercial aspects as well as comprehensively assess the viability of developing Biomethane Islands. The outcome of the feasibility study will be to inform decision-making regarding project implementation. This will be captured and delivered in a comprehensive report and financial model of the business case. These islands will serve as models for sustainable living demonstrating the feasibility and benefits of a circular economy approach to energy production and waste management and offer a low disruption option for the decarbonisation of all classes of gas consumers - Industrial Commercial and Domestic.
Asset Records Readiness for Hydrogen
The project will evaluate and deliver a plan that ensures our asset records are suitably complete to support the net zero transition.
The project will reduce uncertainty and risk and provide a more realistic proximation of asset data.
The HSE has indicated that it will be unable to support a network’s hydrogen safety case until they receive “a clear plan for checking unknown assets and how networks will ensure that only suitable materials are present in the network”. This includes our transmission pipelines.
Additionally for the marginal extra effort it would be prudent to ensure the completeness of our asset records is sufficient for us to either plan for the conversion to hydrogen or decommission sections as users switch to other heating technologies.
B-Linepack+ Alpha
Linepack flexibility is key for Gas Transmission to provide system resilience by management of swings within operational limits. In a hydrogen world we know our energy content per km of linepack will decrease by up to 76%. Therefore embedded resilience systems in the form of lined rock shafts are being investigated to supplement loss in linepack capability. We envision systems if implemented for hydrogen transmission to act similar to how now decommissioned natural gas holders were utilised for operational flexibility pressure regulation supply/demand mismatch management load balancing emergency backup and production buffering.
Integrity Management of Gaseous Carbon Dioxide Pipelines
Existing defect assessments and repair methodologies are aligned with the P/11 P/20 and PM/DAM1 management procedures and are adopted to inspect assess and repair the pipelines for defects and take suitable measures to reduce them. However the scope and applicability of these assessment and repair methodologies in the presence of gaseous phase carbon dioxide remain uncertain. The key challenges which the project aims to address are:
- Will existing repair techniques such as epoxy shell welded shells composite wraps gouge dressing etc. be suitable for transmission of gaseous phase carbon dioxide?
- What are the different defects we may encounter or consider hazardous in the presence of carbon dioxide? What are the impacts of carbon dioxide on each defect type? And how much does water/corrosion exacerbate this?
- Have the mechanisms of failure for each defect type changed after introducing carbon dioxide?
- Can we implement the assessment and repair methodologies safely? Are the techniques safe and suitable for the pipeline operations and maintenance teams?
The project seeks to answer the above in addition to understanding the types and extent of repairs across the NTS and review the impact of carbon dioxide on the effectiveness of these inspection assessment and mitigation technologies.
Determining Future Energy Demand of B&R Team Vans with Full On-Board Power
Wales & West Utilities is undertaking a major programme of change to support decarbonisation and deliver a Net Zero gas network. Decarbonisation of the vehicle fleet is an integral component of that programme.
WWU operates a fleet of nearly 1400 commercial vehicles the majority of these being vans up to 3.5 tonnes GVW. Our fleet – mostly diesel-fuelled - plays a crucial role in providing a safe and efficient service. In addition to our vehicle fleet WWU operates ~ 900 items of mobile plant including mini diggers and a wide range of trailers many of which are specialised.
WWU vans carry a wide range of power-operated tools and equipment some of this currently being powered by hydrocarbon fuels some by electricity and some by compressed air. Approximately a third of our van fleet (~400 units) is equipped with ‘full on-board power’ – a compressor and generator mounted under the van floor and mechanically driven by the diesel engine and operating as a source of on-site power.
This group of vehicles primarily supports below-ground network repair and replacement activity: it is a significant energy consumer so to help us understand how we can make an operationally cost-effective transition to zero emissions it is the on-site energy requirements of the tools and equipment powered by this group that Cenex will evaluate for this project. This evaluation will provide information which can take account of (and feed in to) a range of different scenarios for the fleet in the future such as changes to the number and type of vans allocated to particular teams and projects.
Commercial Vehicle Fleet – Development of Total Cost of Operation Model
Decarbonisation of UK transport and the related Zero Emission Vehicle (ZEV) mandate requires companies to transition their commercial vehicle fleets to Battery Electric Vehicles (BEV) or alternative new emerging technologies (e.g. FCEC). As an operational utility network with responsibility for public safety WWU’s fleet undergoes a more challenging and varied range of duty cycles than most commercial fleets includes vehicles that are required to provide on-site power and must be capable of meeting WWU’s statutory duty to respond quickly to Public Reported Escapes.
Within this challenging operational context WWU must deliver a fleet transition at the lowest feasible cost to assure value for money for our customers. This is further complicated by the need to plan the fleet transition while the associated technological and policy landscape continues to evolve in parallel. Although the learnings generated from the project will be specific to WWU’s fleet as a case study they will be applicable to any networks with an operational fleet.
To assure a cost-effective transition and derisk future operations WWU require a Total Cost of Operation (TCO) model. This will be specifically targeted at our particular operational context capable of assessing the costs and capabilities of a range of ZEV options and crucially must be easy for staff to adopt for internal use and update in the future as new data and/or technologies become available.
The purpose of this project is to provide WWU with a TCO model that addresses our specific operational requirements ensuring that plans and investment decisions will be grounded in real-world technology assessments and our operational fleet data.
Integrity Management of Hydrogen Pipelines
Existing defect assessments and repair methodologies are aligned with the T/PM/P/11 and T/PM/P/20 management procedures and are adopted to inspect assess and repair the pipelines for defects and take suitable measures to reduce them. However the scope and applicability of the repair techniques in the presence of high-pressure hydrogen remain uncertain. The key questions which form an outline of the project are:
- What are the different types of defects we may encounter or consider injurious in the presence of hydrogen?
- What is the impact of hydrogen on each defect type? Have the mechanisms of failure changed for each defect type after hydrogen-natural gas blending?
- Will the existing repair techniques be applicable under transmission of high-pressure hydrogen and hydrogen-natural gas blends?
- Can we implement the defect assessment inspection and repair methodologies safely? Are the techniques safe and suitable for the pipeline operations and maintenance teams?
The project seeks to answer the above in addition to understanding the types and extent of repairs across the NTS and assess the impact of hydrogen on the effectiveness of these inspection assessment and mitigation technologies.
Reducing Gas Emissions During Pipeline Commissioning
Based on previous work ROSEN Engineers believe the quantity of natural gas vented during commissioning operations can safely be reduced by up to 80% through targeted changes to direct purging procedures.
For Gas Distribution Networks’ (GDNs) gas venting remains a necessary part of normal operations for maintenance or safety purposes. Previous research work undertaken by ROSEN(UK) Limited for the EIC with project partners Northern Gas Networks (NGN) and Wales and West Utilities (WWU) identified activities where venting of natural gas to atmosphere occurs (Gas Venting Research Project NIA reference number NIA_NGN_282)
Cominglo – Blended CV Measurement Point
This project seeks to improve the accuracy of CV measurement in gas networks which distribute blended gas streams. Element Digital Engineering will address this by first studying the physics of gas blending in the gas network using Computational Fluid Dynamics (CFD). A wide range of simulations will enable the effects of different designs and mixing technologies to be understood in relation to the various gases under consideration. The predictions of these CFD studies will be validated through the design and development of a rig to simulate blending in the network. The overall results of these studies will be used to develop a tool that can be deployed within the gas networks to facilitate the accurate prediction of co-mingling and subsequent CV measurement points supporting the design of blending systems.
Application of Functional Blending - Testing a Market-led Approach
Wales & West Utilities has developed a Regional Decarbonisation Pathway to provide an overarching strategic plan for the network in Wales and the South West of England. To deliver that pathway more detailed assessment and planning is required to facilitate the progression of opportunities in particular areas.
In 2023 WWU supported Cadent as the lead partner in the development and delivery of a Functional Blending Specification (FBS) which has progressed the technical understanding of how blending equipment can be practically applied within the context of existing gas network assets (https://smarter.energynetworks.org/projects/NIA_CAD0079/). In 2023 UK Government affirmed their support for network blending whilst networks have continued to develop evidence in support of blending since (Hydrogen blending in GB distribution networks: strategic decision - GOV.UK (www.gov.uk)).