Net zero and the energy system transition
Control Room Automation
NGN use various systems with each one requiring different levels of human interaction. The drive towards net zero will involve the introduction of a multi-gas network increasing the network’s complexity. It’s envisaged there’ll be an additional amount of human interaction required to support the systems resulting in staff having to spend less time on strategic initiatives and operational challenges. The control room needs to be future ready to improve productivity and operational efficiency hence the necessity for additional interactions to support the various systems mentioned below.
- SCADA
- Business applications
- Electronic logging system
Alongside the EIC we have completed the ‘Call for Innovation’ process and identified a supplier to deliver a feasibility study to identify vendors offering platform technology for: Automation Enhancement of situational awareness.
Probabilistic Fitness-for-Service Assessment of Hydrogen Pipeline Girth Welds
Repurposing of natural gas pipelines made of carbon steel for use with hydrogen blends requires a fitness-for-service analysis as part of the hydrogen use safety case. Girth welds of an unknown quality exist in the Local Transmission System (LTS). In hydrogen service these welds would have a greater susceptibility to fracture failure due to material embrittlement caused by interaction of steel material with hydrogen.
Current inspection methods do not routinely inspect girth welds for defects. Deterministic defect assessment models require the use of conservative assumptions for defect sizes material properties and loading. This can lead to overly pessimistic conclusions about the suitability of pipelines with girth welds for use with hydrogen.
More detailed probability-based assessments are required to reduce the inherent pessimism in deterministic calculation methods. This would provide confidence of the safety and allow for greater use of the LTS with hydrogen and contribute to a quicker and cheaper energy transition for the UK gas network.
The Warmth of Community
This project will conduct market research on available or soon to be available hybrid products for discussion and presentation back to WWU and WW Housing to choose a preferred solution for the properties identified that are suitable to trial the equipment in. The project will provide networks with demand data and look to aggregate this over WW Housing stock to understand wider impact on gas networks if this was considered a viable option to decarbonise housing stock.
The Impact of District Heating on Our Network
This project will investigate the potential impacts of district heating on the gas network whether its viable for the network to support district heating and what repurposing would be required.
Cominglo – Blended CV Measurement Point
This project seeks to improve the accuracy of CV measurement in gas networks which distribute blended gas streams. Element Digital Engineering will address this by first studying the physics of gas blending in the gas network using Computational Fluid Dynamics (CFD). A wide range of simulations will enable the effects of different designs and mixing technologies to be understood in relation to the various gases under consideration. The predictions of these CFD studies will be validated through the design and development of a rig to simulate blending in the network. The overall results of these studies will be used to develop a tool that can be deployed within the gas networks to facilitate the accurate prediction of co-mingling and subsequent CV measurement points supporting the design of blending systems.
Future Hydrogen Safe Control of Operations (SCO) Procedures
Following the work completed on the policies and procedures project by QEMS WWU have identified the requirement to update and re-vamp the existing Safe control of operations (SCO) procedures used by the network to support delivery of upcoming projects.
High-Pressure Materials Analysis (HPMA)
This project will identify and evaluate current technology available for pipes suitable for use in natural gas blended gas and hydrogen gas networks operating above 7 bar.
This project will see QEM Solutions conduct a comprehensive literature review of market reports on pipes used in high-pressure gas systems as well as of existing options for transportation of high-pressure gas in industrial uses with transferrable learnings. QEMS will develop a matrix comparing pros and cons of each solution and consolidate the findings into a final project report.
The project will facilitate the energy system transition by investigating the available and most optimal pipeline materials for natural gas blended gas and hydrogen gas networks above 7 bar considering all operational capex requirements and full lifecycle costs. This work is important for informing investment decisions in pipeline replacement materials addressing a gap in current knowledge.
Hydrogen Fracture Surfaces Assessment
The LTS Futures project aims to understand how the local transmission system (LTS) could be repurposed from Natural Gas to hydrogen. The project encompasses several elements which will feed into a blueprint methodology for repurposing the LTS to hydrogen. During one of the work elements LTS Futures conducted full-scale testing of pipeline defects and small-bore connections exposed to hydrogen. Testing was conducted until failure to provide information for hydrogen pipeline design standards and operational procedures. This project will undertake further detailed analysis of the fracture surfaces to provide a visual confirmation of hydrogen diffusion into the pipeline microstructure and if this contributed to failure.
Hydrogen Refuelling from the Network
Wales & West Utilities (WWU) is undertaking a project to develop a thorough understanding of the technical and economic requirements for integrating hydrogen refuelling stations (HRS) into the existing gas network. The main aim is to enable the supply of ‘on-spec’ hydrogen for fuel cell electric vehicles (FCEVs) and hydrogen internal combustion engines (HICEs) from the heat-grade hydrogen currently delivered by the network. This involves analysing the types of contaminants present in grid hydrogen pinpointing the purification technologies needed and assessing the infrastructure requirements for compression chilling and storage to deliver hydrogen at the target pressures of 350 and 700 bar.
Hydrogen Fuel Cell Operating Hub for Repex/Large-Scale Projects
To maintain their above ground and underground pipework assets all Gas Distribution Networks (GDN) operate substantial fleets of commercial vehicles (primarily vans but also HGVs) together with mobile plant and powered equipment. Presently there is a complete reliance on hydrocarbon fuels primarily diesel and petrol. Both fuel types are usually sourced via the public retail forecourt network. Similar issues exist for other utility providers that operate underground and overground infrastructure.
Wales & West Utilities is undertaking a major programme of change to support decarbonisation and deliver a hydrogen-ready Net Zero gas network. Our distribution network iron mains replacement programme (Repex) requires significant excavation and pipe replacement activity laying long-life hydrogen-ready polyethylene pipe by a variety of means.
The project endeavours to identify a suite of suitable zero-emission mobile plant assets tools and equipment for carrying out Repex work that WWU could hire or purchase for operational trials and to identify opportunities for changing equipment items to simplify recharging/refuelling requirements in the future.
The objectives of this project are:
- To analyse current energy demands sound pressure and vibration levels associated with existing ICE powered mobile plant assets ICE-powered tools and equipment and electrical equipment used for carrying out planned iron mains replacement work on the gas distribution network.
- To estimate the future electrical energy demands (and sound pressure and vibration levels) placed by future zero-emission powered tools and equipment on a zero-emission site-based power generation facility.
- To identify opportunities for changing equipment items to simplify recharging/refuelling requirements in future.
- To identify a suite of suitable zero-emission mobile plant assets tools and equipment that WWU could hire (or purchase) and utilise for operational trials short and longer term. This will include the energy source and the means of recharging and/or refuelling on site and/or at regional depot locations.
HyProximity
This project aims to develop a robust evidence-based framework to support the introduction of standardised separation distance tables for 100% hydrogen similar in format and function to those in IGEM/TD/3 for natural gas and hydrogen blends. This will address a gap in current standards for hydrogen. The Institute of Gas Engineers and Managers (IGEM) are providing resource to support the project and to update any necessary standards.
PE Service Pipe Disconnection
The PE Service Pipe disconnection development project aims to produce a product and technique which can safely successfully and efficiently disconnect PE Service Pipes from an external Emergency Control Valve (ECV) following meter removal. This solution aims to prevent the inconvenience risks and additional costs associated with traditional excavation methods.
Suitability of 17-4 PH Stainless Steel Gas Components
The transition from natural gas to hydrogen introduces new material challenges within the context of the GB gas network. One critical concern is hydrogen embrittlement particularly in 17-4 Precipitation Hardened (PH) Stainless Steel commonly used in axial flow regulators and other key gas network components like valve stems. Hydrogen embrittlement can significantly reduce ductility fatigue life and fracture toughness potentially leading to component failure. While research exists much of it focuses on extreme conditions (e.g. high pressures and rapid temperature cycling) that do not reflect typical operational environments in the GB gas network.
This project will look to combine industry knowledge literature review and empirical testing to address these outstanding challenges.
GGT- Novel Green Gases
Novel green molecules have the potential to make a significant contribution to the decarbonisation of the UK’s gas network while also reducing system costs. Synthetic and e-methane can play a significant role in meeting future industrial demand as well as decarbonising the power transport and domestic heat sectors. This project investigates novel green gases in more depth to understand how they can be implemented effectively and quickly deployed to decarbonise the gas sector in the UK.
Girth Weld Inspection of Steel Pipelines for Repurposing to Hydrogen Service
Repurposing of natural gas pipelines made of carbon steel for use with hydrogen blends requires a fitness-for-service analysis as part of the hydrogen use safety case. Girth welds of an unknown quality exist in the Local Transmission System (LTS). In hydrogen service these welds would have a greater susceptibility to fracture failure due to material embrittlement caused by interaction of steel material with hydrogen.
Current in-line inspection methods do not routinely inspect girth welds for defects. This project aims to test the available technology for its capability to detect defects and cracks in girth welds. This will provide valuable data for engineering critical assessments required to repurpose natural gas pipelines. It will also inform about the state of art inspection techniques and whether they can be used as a tool for repurposing pipelines.
Bio-LNG Horizon Scanning
This study will assess the current scale and maturity of Bio-LNG production across GB and Europe to understand the market’s readiness for wider deployment. This includes identifying the economic technical and regulatory barriers that could limit progress and evaluating where suitable biomethane is available for liquefaction along with cost benefit analysis.
SGN operate four remote mainland Statutory Independent Undertakings supplied by tankered LNG from the Isle of Grain. The role of Bio-LNG in supporting network resilience and influencing decarbonisation pathways will be examined. Finally the economic viability of different operating models to determine the most effective route for future Bio-LNG development. Ultimately this study will inform a strategic decision on SIU decarbonisation options and inform potential for future Bio-LNG ‘islands’ across GB networks as a means of decarbonising.
Air Ingress in Commercial Installations
This project investigates the risk of air ingress in medium to large commercial gas installations particularly in the context of hydrogen transition. It builds on previous domestic-focused research and aims to understand whether similar risks and mitigation strategies apply to commercial systems. The project includes technical and behavioural assessments experimental testing analytical modelling and the identification of mitigation measures.
Sustainable Vehicle Transport
The Sustainable Vehicle Transport project assessed the feasibility of using biomethane-derived compressed natural gas (bio-CNG) as a lower-carbon transport fuel for operational vehicle fleets while also considering the future potential for hydrogen refuelling infrastructure. The project examined viable locations for a pilot refuelling facility reviewed available refuelling technologies and delivery models assessed vehicle suitability evaluated economic performance and developed a roadmap for potential future deployment.
The study concluded that a bio-CNG trial is technically feasible and can provide substantial greenhouse gas emissions reductions particularly in vehicle segments where electrification remains challenging due to range payload or onboard power requirements. The work also demonstrated that mature refuelling technologies and commercial delivery models already exist in the market reducing technical implementation risk.
A key finding was that project viability is influenced less by technology readiness and more by practical considerations such as fuel demand utilisation rates planning requirements land availability and utility connections. The project therefore provided a structured evidence base to inform future investment decisions and potential progression to site-specific feasibility assessments and detailed business case development.
Exploring the role of biomethane hybrids in the UK
The work will give relevant stakeholders a better understanding of the value of biomethane-powered hybrid heating systems as an important input into the debate over the UK’s future domestic heating landscape and the role biomethane can play in this system. This is a Green Gas Taskforce-related project being led by Cadent.
Reducing Green Gas Costs Through BioCO2 Sequestration
The work will develop a pathway for the biomethane sector to monetise CO2 and identify the role the gas networks can play reducing the long-term cost of gas decarbonisation.