Future Energy Networks

The LTS Futures project aims to understand how the local transmission system (LTS) could be repurposed from Natural Gas to hydrogen. The project encompasses several elements which will feed into a blueprint methodology for repurposing the LTS to hydrogen. During one of the work elements, LTS Futures conducted full-scale testing of pipeline defects and small-bore connections exposed to hydrogen. Testing was conducted until failure to provide information for hydrogen pipeline design, standards, and operational procedures. This project will undertake further detailed analysis of the fracture surfaces to provide a visual confirmation of hydrogen diffusion into the pipeline microstructure and if this contributed to failure.

The key subject of HIRSA stage 2 projects is to understand if using hydrogen in the gas network will result in an increased likelihood of ignition from static discharge generated by particulates in flowing gas. Building on stage 2A, stage 2B will provide further experimental testing aimed at determining the absolute difference in electrostatic charge generated, identify whether any external factors impact one gas more than the other, and to control the factors affecting generation of the charge. The outputs of this work should provide the industry with a better understanding of the potential change in ignition risk when switching from Natural Gas to hydrogen and will also highlight relevant mitigations to manage this risk.

Laboratory and full-scale testing have demonstrated that hydrogen gas affects the fracture performance of pipeline steel welds. To avoid severe knockdown factors stipulated by existing hydrogen pipeline codes, mechanical property data from welds tested in high-pressure gaseous hydrogen is required to enable optimised operation of the NTS in hydrogen.

National Gas Transmission have conducted a series of fracture toughness and fatigue crack growth rate tests on a wide selection of pipeline steels and welds representative of those used on the National Transmission System (NTS). A thorough review of the welds tested and how these compare to the wider population of welds in service on the NTS is required to provide further confidence to use this data in pipeline repurposing assessments and for new build design.

This project is looking to address uncertainties surrounding LTS pipeline materials by investigating the effect of the oxide layer on hydrogen permeation rate for steel pipelines. This project will also investigate the formation of an oxide layer inside the pipe at different temperatures, as well as how the microstructure of the pipeline steel and condition of the oxide layer affect permeation for different grades of steel. It is critical this relation is better understood as these uncertainties are currently hindering our ability to fully and accurately assess the repurposing of the LTS. The outcomes of this project have the potential to increase cost-savings and improve confidence in the existing network to carry hydrogen, including blends.

This project will help WWU to understand considerations for 100% Hydrogen Rollout at a town scale, to inform future activity on preparation for repurposing. Areas will be chosen which are representative of different networks, housing stock and demographics, which will require different approaches and engagement.

Hydrogen Transition Pathways for Industrial Clusters (HTPIC) is a six-month, evidence led research and decision support project developed in response to the EIC’s call for innovation on the energy transition of industrial clusters. The project addresses the challenge of determining where, how and under what conditions hydrogen should play a role in decarbonising industrial clusters and surrounding communities, alongside credible alternative pathways.

Across the GB energy system, existing hydrogen programmes and studies are typically undertaken on a cluster-by-cluster or project-specific basis, using differing assumptions, scenarios and decision criteria. This makes it difficult for networks and policymakers to compare options consistently, understand system level trade-offs, or prioritise investment in a transparent and auditable way. The absence of a common decision framework increases the risk of misaligned investment, stranded assets and inconsistent outcomes across regions.

HTPIC aims to close this gap by providing NGN, Future Energy Networks (FEN) and Xoserve with a structured, repeatable decision framework that enables consistent, evidence-based comparison of hydrogen pathways across industrial clusters. The project integrates technical, economic, social and deliverability considerations within a multi-criteria decision-making (MCDM) framework, allowing complex evidence to be translated into clear and practical insights rather than standalone studies or narrative recommendations.

The project will be delivered in three stages:

• Stage 1 establishes a robust evidence baseline, including a comprehensive literature and evidence review, documented assumptions register and confirmation of scope and clusters.
• Stage 2 generates robust, comparable evidence across clusters through four analytical workstreams covering hydrogen supply and demand, gas coexistence and system configuration, conversion practicality and costs, and just-transition considerations, while developing and calibrating the MCDM framework with stakeholders.
• Stage 3 applies the agreed framework to undertake structured optioneering and scenario analysis, resulting in prioritised pathways, cluster-specific conversion playbooks and decision-ready outputs.

Key outputs include:

• a literature and evidence review with a transparent assumption register;
• a defensible options-rationalisation matrix and MCDM framework;
• a comprehensive report addressing the four research questions set out in the EIC brief, supported by an executive summary and cluster-specific annexes;
• cluster-level conversion playbooks translating analysis into practical, location-specific insights;
• pathway roadmaps to 2050; and
• a final dissemination pack to support knowledge sharing across NGN, FEN, Xoserve and Ofgem audiences .

HTPIC will support improved strategic planning for hydrogen and alternative decarbonisation pathways, reduce the risk of misaligned investment and stranded assets through structured prioritisation, and strengthen alignment between industrial cluster ambitions and network development plans. By providing a transparent and consistent decision framework, the project enables clearer sequencing of pathways, more robust comparison of hydrogen and alternative options, and improved confidence in future investment appraisal.

The project will also enhance understanding of affordability, workforce implications and wider community impacts, ensuring that pathway selection considers both technical feasibility and socio-economic factors. Through its systematic assessment of coexistence, conversion practicality and deliverability, HTPIC supports safer and more coordinated progression into downstream engineering and delivery programmes.

HTPIC will generate new system-level learning on hydrogen coexistence, conversion practicality and community impacts, presented through a structured, scenario-based and weighted decision framework that enables transparent comparison across industrial clusters. This learning will strengthen evidence-based decision making across networks and provide a clearer foundation for future programme development, regulatory engagement and investment planning.

Learning will be disseminated through the dissemination event, final report, executive summary and EIC knowledge-sharing channels, supporting wider GB network benefit.

The project commences at TRL 2, where the structured assessment methodology and decision framework are defined conceptually. Over the course of delivery, the framework will be applied across multiple industrial clusters, tested against real-world scenarios and stakeholder calibration, and analytically validated through structured optioneering.

By project close, the solution will have progressed to TRL 3, with the methodology demonstrated and validated in a decision-support context, delivering robust prioritisation and clearly articulated pathways.

The project does not include detailed engineering design, trials or implementation. Early-stage engineering, validation or delivery programmes across industrial clusters are already underway or in development through separate governance, funding and procurement routes. HTPIC is designed to strengthen and rationalise those activities by providing a structured evidence base and decision framework to support confident downstream investment and engineering decisions.

In order to support UK ambitions for hydrogen blending and the development of a hydrogen economy, National Gas will need to install new gas chromatographs with the capability to measure hydrogen up to 20% in a natural gas blend. At present hydrogen is not measured anywhere on the National Transmission System (NTS), and therefore there are no proven in-use devices, and limited experience within the company to allow effective decision making in deploying these assets in the move towards net zero.

In order to make informed decisions ahead of chromatograph fleet upgrade, and to allow for a wide selection of reliable device choices when it comes to that upgrade, National Gas require the testing of available devices to analyse their performance, and thus suitability for NTS installation. This project will employ a trusted testing house to obtain (through loaning) blend-ready chromatographs from suppliers, and then to rigorously examine the performance of those devices. These devices could be tested at the testing house’s site, or at the instrument vendor’s site.

IGEM have received requests from operators to update the hydrogen TD1 / TD13 supplements to take account of outputs from research projects. The project will review and assess the updates required based on findings from completed hydrogen research projects. This will support the repurposing of existing pipelines and installations from Natural Gas to hydrogen and Natural Gas/hydrogen blends, with input and support from users/stakeholders and formal approval by IGEM.

The project will also develop a methodology for fracture and fatigue assessments for existing Natural Gas pipelines to be repurposed to hydrogen service. This methodology will assess the impact of blends of hydrogen up to and including 100% hydrogen to determine whether pipeline derating and/or deblending is required. The requirements for the application of this specification should be included in the updates to the IGEM/TD/1 and IGEM/TD/13 hydrogen supplements.

Phase 1 of the project compiled a list of oils and greases considered to be gas-facing on the NTS, along with identifying functional and material property requirements of these products. Proposed standards and testing methodologies were also outlined to inform the next phase of the project. In Phase 2, the project will proceed with additional required activities to ensure the safe utilisation of NTS oils/greases in a hydrogen pressurised environment. These activities include laboratory testing for lubricants and functional testing for sealants to assess degradation and performance of these products in hydrogen. Subsequently, requirements for in-service monitoring will be identified.