Net zero and the energy system transition
H2 Rail
This project will explore the feasibility of integrating hydrogen train refuelling infrastructure to support the development of a hydrogen rail network. This has particular relevance to our network as some of the UK’s hardest to electrify rail routes are situated in Wales and South West England. The project will focus on these hard to electrify routes exploring H2’s potential role in enabling their decarbonisation. If successful this project can help the WWU network to become a proving ground for real-world delivery of impactful H2 rail technology. It is expected to provide information which can be used in planning strategic hydrogen pipeline routes and network repurposing plans and support regional energy planning.
Future Hydrogen Safe Control of Operations (SCO) Procedures
Following the work completed on the policies and procedures project by QEMS WWU have identified the requirement to update and re-vamp the existing Safe control of operations (SCO) procedures used by the network to support delivery of upcoming projects.
Hydrogen Permeation through the Oxide Layer Phase 1
This project is looking to address uncertainties surrounding LTS pipeline materials by investigating the effect of the oxide layer on hydrogen permeation rate for steel pipelines. This project will also investigate the formation of an oxide layer inside the pipe at different temperatures as well as how the microstructure of the pipeline steel and condition of the oxide layer affect permeation for different grades of steel. It is critical this relation is better understood as these uncertainties are currently hindering our ability to fully and accurately assess the repurposing of the LTS. The outcomes of this project have the potential to increase cost-savings and improve confidence in the existing network to carry hydrogen including blends.
Application of Functional Blending - Testing a Market-led Approach
Wales & West Utilities has developed a Regional Decarbonisation Pathway to provide an overarching strategic plan for the network in Wales and the South West of England. To deliver that pathway more detailed assessment and planning is required to facilitate the progression of opportunities in particular areas.
In 2023 WWU supported Cadent as the lead partner in the development and delivery of a Functional Blending Specification (FBS) which has progressed the technical understanding of how blending equipment can be practically applied within the context of existing gas network assets (https://smarter.energynetworks.org/projects/NIA_CAD0079/). In 2023 UK Government affirmed their support for network blending whilst networks have continued to develop evidence in support of blending since (Hydrogen blending in GB distribution networks: strategic decision - GOV.UK (www.gov.uk)).
Integrity Management of Hydrogen Pipelines
Existing defect assessments and repair methodologies are aligned with the T/PM/P/11 and T/PM/P/20 management procedures and are adopted to inspect assess and repair the pipelines for defects and take suitable measures to reduce them. However the scope and applicability of the repair techniques in the presence of high-pressure hydrogen remain uncertain. The key questions which form an outline of the project are:
- What are the different types of defects we may encounter or consider injurious in the presence of hydrogen?
- What is the impact of hydrogen on each defect type? Have the mechanisms of failure changed for each defect type after hydrogen-natural gas blending?
- Will the existing repair techniques be applicable under transmission of high-pressure hydrogen and hydrogen-natural gas blends?
- Can we implement the defect assessment inspection and repair methodologies safely? Are the techniques safe and suitable for the pipeline operations and maintenance teams?
The project seeks to answer the above in addition to understanding the types and extent of repairs across the NTS and assess the impact of hydrogen on the effectiveness of these inspection assessment and mitigation technologies.
Rising Pressure Reformer Study
This project will assess the application of Rising Pressure Reformer (RiPR) technology to produce a tuneable blend of biogenic methane and hydrogen supporting the decarbonisation of gas networks. The project will focus on the how control of the gas produced would fit with requirements for network injection and assessing locations for connection.
Hydrogen Ignition Risk from Static and Autoignition (HIRSA) Stage 2B – Static Generation experimentation
The key subject of HIRSA stage 2 projects is to understand if using hydrogen in the gas network will result in an increased likelihood of ignition from static discharge generated by particulates in flowing gas. Building on stage 2A stage 2B will provide further experimental testing aimed at determining the absolute difference in electrostatic charge generated identify whether any external factors impact one gas more than the other and to control the factors affecting generation of the charge. The outputs of this work should provide the industry with a better understanding of the potential change in ignition risk when switching from Natural Gas to hydrogen and will also highlight relevant mitigations to manage this risk.
Welding Residual Stress Measurements and Analysis for Gas Pipelines
This project concerns the research into welding residual stress values and the effect that they have on the overall pipework repurposing assessment route described in relevant hydrogen standards. Currently overly conservative values need to be applied for welding residual stresses in any repurposing assessment. This project aims to build evidence on actual and modelled residual stresses seen within the pipelines industries with a focus on natural gas pipelines. As the welding residual stress is a critical aspect of the fracture mechanics assessment any improvements which can be gained would have an overall positive impact on the assessment results.
Hydrogen Rollout Assessment
This project will help WWU to understand considerations for 100% Hydrogen Rollout at a town scale to inform future activity on preparation for repurposing. Areas will be chosen which are representative of different networks housing stock and demographics which will require different approaches and engagement.
Commercial Vehicle Fleet – Development of Total Cost of Operation Model
Decarbonisation of UK transport and the related Zero Emission Vehicle (ZEV) mandate requires companies to transition their commercial vehicle fleets to Battery Electric Vehicles (BEV) or alternative new emerging technologies (e.g. FCEC). As an operational utility network with responsibility for public safety WWU’s fleet undergoes a more challenging and varied range of duty cycles than most commercial fleets includes vehicles that are required to provide on-site power and must be capable of meeting WWU’s statutory duty to respond quickly to Public Reported Escapes.
Within this challenging operational context WWU must deliver a fleet transition at the lowest feasible cost to assure value for money for our customers. This is further complicated by the need to plan the fleet transition while the associated technological and policy landscape continues to evolve in parallel. Although the learnings generated from the project will be specific to WWU’s fleet as a case study they will be applicable to any networks with an operational fleet.
To assure a cost-effective transition and derisk future operations WWU require a Total Cost of Operation (TCO) model. This will be specifically targeted at our particular operational context capable of assessing the costs and capabilities of a range of ZEV options and crucially must be easy for staff to adopt for internal use and update in the future as new data and/or technologies become available.
The purpose of this project is to provide WWU with a TCO model that addresses our specific operational requirements ensuring that plans and investment decisions will be grounded in real-world technology assessments and our operational fleet data.
Probabilistic Fitness-for-Service Assessment of Hydrogen Pipeline Girth Welds
Repurposing of natural gas pipelines made of carbon steel for use with hydrogen blends requires a fitness-for-service analysis as part of the hydrogen use safety case. Girth welds of an unknown quality exist in the Local Transmission System (LTS). In hydrogen service these welds would have a greater susceptibility to fracture failure due to material embrittlement caused by interaction of steel material with hydrogen.
Current inspection methods do not routinely inspect girth welds for defects. Deterministic defect assessment models require the use of conservative assumptions for defect sizes material properties and loading. This can lead to overly pessimistic conclusions about the suitability of pipelines with girth welds for use with hydrogen.
More detailed probability-based assessments are required to reduce the inherent pessimism in deterministic calculation methods. This would provide confidence of the safety and allow for greater use of the LTS with hydrogen and contribute to a quicker and cheaper energy transition for the UK gas network.
Alt Pipe
As the owner of the National Transmission System (NTS) National Gas is committed to responsibly managing our redundant assets in a manner that contributes to a sustainable lower-carbon future by decommissioning them responsibly refurbishing for re-use where viable and/or or changing their purpose where possible. This discovery project will identify decommissioned elements of redundant pipework on the transmission system which are unlikely to be used for refurbishment or part of any wider repurposing of the core network and explore the potential of repurposing these for alternative uses including the storage and/or transmission of electrical energy heat fuels water and data.
The Potential of Biomethane to Accelerate the Decarbonisation of UK HGVs
The following is a proposed outline for a report on the decarbonisation benefits and potential of biomethane in the UK Road Haulage sector.
The report will position biomethane as:
- A complimentary technology to zero tailpipe emission vehicles that offers faster decarbonisation potential due to the near-term infrastructure scalability of the technology and the suitability for long distance and non-fixed route logistics.
- A cost-effective way to reduce Carbon emissions by over 84% over the next 15-20 years whilst zero tailpipe emission technologies are developed and the supporting infrastructure is deployed.
- An enabler to the transition to zero tailpipe emission vehicles by offering reduced carbon abatement costs that in turn can generate funds to invest in zero emissions infrastructure and vehicles.
It will serve as a reference document for discussions with industry stakeholders governments and regulators.
Hydrogen Fracture Surfaces Assessment
The LTS Futures project aims to understand how the local transmission system (LTS) could be repurposed from Natural Gas to hydrogen. The project encompasses several elements which will feed into a blueprint methodology for repurposing the LTS to hydrogen. During one of the work elements LTS Futures conducted full-scale testing of pipeline defects and small-bore connections exposed to hydrogen. Testing was conducted until failure to provide information for hydrogen pipeline design standards and operational procedures. This project will undertake further detailed analysis of the fracture surfaces to provide a visual confirmation of hydrogen diffusion into the pipeline microstructure and if this contributed to failure.
Project GaIN
As the UK attempts to decarbonise residential heat to meet net zero by 2050 electric heat pumps along with heat networks are expected to play a key role. However it is generally accepted that no one technology will be able to meet the needs of all households. If we are to deliver affordable low- carbon heating in the residential sector we shall need as wide a range of technology options as possible to overcome the economic and technical challenges facing every customer.
Project GaIN (Gathering Insights) will explore alternatives to heat pumps and heat networks which can utilise the robust gas network and benefit from its current upgrade programme supporting the aims of DESNZ’s decarbonisation of heat roadmap. The project will discover and assess additional technology options where alternative solutions might be more costly or difficult to deliver; this will include LAEP system benefits as well as localised CAPEX and OPEX costs.
Gas Networks Evolution Simulator
The Gas Network Evolution Simulator (GNES) is an innovative project aimed at optimising the transition away from natural gas by using advanced Agent Based Modelling (ABM). GNES simulates the complex interactions between stakeholders such as Gas Distribution Networks (GDNs) Electricity Networks consumers and policymakers. It analyses economic social and environmental impacts of gas network decommissioning and explores new infrastructure opportunities. By identifying challenges and benefits GNES supports the development of cost-effective equitable solutions that support vulnerable populations ensuring a smooth transition to low-carbon energy sources while minimising consumer disruption and maximising network efficiency.
Asset Records Readiness for Hydrogen
The project will evaluate and deliver a plan that ensures our asset records are suitably complete to support the net zero transition.
The project will reduce uncertainty and risk and provide a more realistic proximation of asset data.
The HSE has indicated that it will be unable to support a network’s hydrogen safety case until they receive “a clear plan for checking unknown assets and how networks will ensure that only suitable materials are present in the network”. This includes our transmission pipelines.
Additionally for the marginal extra effort it would be prudent to ensure the completeness of our asset records is sufficient for us to either plan for the conversion to hydrogen or decommission sections as users switch to other heating technologies.
Project Volta
This project will undertake testing on technology for distributed production of low carbon hydrogen from natural gas biogas or other short chain hydrocarbons from waste. Which uses 90% less electricity than electrolysis of water and with 68% lower total energy costs.
The project will support early movers and convert gas from our network into a low carbon hydrogen solution. The compact and modular deployment of the technology enables hydrogen production systems to be installed directly at the energy user's site. These systems convert grid-supplied natural gas to hydrogen on demand eliminating the need for additional infrastructure or on-site hydrogen storage and leaves the rest of the network unaffected
NextGen Electrolysis – Wastewater to Green Hydrogen Beta
Wales and West Utilities are partnering with HydroStar Welsh Water and NGED to look at two demonstrator projects required from new electrolyser systems and the associated electrolyte that ensures resilience of hydrogen supply across the network giving best value for money and energy security within WWU’s network along with other UK wide Gas Distribution Network (GDN) customers.
Current electrolysers focus on stack-efficiency and hydrogen purity without considering real-world manufacturing and operational constraints and the high costs associated. This project focusses on utilising impurified-water e.g. rainwater storm-overflow and industrial process wastewater as feedstock which reduces operational constraints and costs for customers whilst enabling wide-scale uptake of low-carbon hydrogen.
Reducing Gas Emissions During Pipeline Commissioning
Based on previous work ROSEN Engineers believe the quantity of natural gas vented during commissioning operations can safely be reduced by up to 80% through targeted changes to direct purging procedures.
For Gas Distribution Networks’ (GDNs) gas venting remains a necessary part of normal operations for maintenance or safety purposes. Previous research work undertaken by ROSEN(UK) Limited for the EIC with project partners Northern Gas Networks (NGN) and Wales and West Utilities (WWU) identified activities where venting of natural gas to atmosphere occurs (Gas Venting Research Project NIA reference number NIA_NGN_282)