Projects

This project will examine the suitability of existing Fire and Gas (F&G) detection and suppression systems for use with hydrogen blends of up to 20%. These systems comprise: fire detection fire suppression gas detection and associated control systems. They are found in compressor cabs and at network terminals.

Through CFD modelling three representative F&G systems will be individually assessed for compatibility with blends and will then be used as examples to make comments on the suitability of other F&G systems on the network. Where assets or control systems are not suitable this project will not design a new system but recommend where changes should be made and demonstrate how those changes safely manage risk – including cost estimation for upgrade or retrofit.

UK’s Net Zero Emissions Target and the Role of Hydrogen: The UK has committed to a legally binding net zero emissions target by 2050. Achieving this target necessitates the integration of hydrogen particularly in hard-to-decarbonize industrial applications and peaking power generation. The recent publication of the Climate Change Committee’s Seventh Carbon Budget highlights hydrogen’s significant role within the electricity supply sector. Hydrogen is identified as a crucial source of long-term storable energy that can be dispatched as needed and as a feedstock for synthetic fuels. For hydrogen to fully contribute to a future hydrogen system its production storage and transportation must be considered collectively.

East Coast Hydrogen (ECH) Project: In recent years Cadent in partnership with National Gas and Northern Gas Networks (NGN) has developed the East Coast Hydrogen (ECH) Project. The ECH project aims to decarbonize primarily industry and power sectors. As part of this initiative Cadent has developed the East Midlands Hydrogen Pipeline (EMHP) which aims to connect hydrogen production at Uniper’s Ratcliffe on Soar site to major industrial and power off-takers in the East Midlands. The project seeks to transport hydrogen to major population centres including Nottingham Leicester Melton Mowbray Derby and Burton upon Trent. During the development of the EMHP it became evident that hydrogen storage plays a critical role in establishing a resilient and efficient hydrogen system. Consequently a consortium was formed to explore the feasibility of storage leading to the East Midlands Storage Project (EMSTOR).

Discovery Phase of EMSTOR: During the Discovery Phase EMSTOR evaluated various technologies for large-scale hydrogen storage in the East Midlands. The technologies considered included lined rock caverns lined rock shafts silos and geological storage options such as aquifers and disused hydrocarbon fields. After comparing these technologies against several technical parameters including Technology Readiness Level (TRL) cost size and location relative to pipelines it was determined that hydrogen storage in geological fields particularly disused hydrocarbon fields is the most viable option. Therefore disused hydrocarbon fields in geological formations were selected for further consideration in the Alpha Phase.

Alpha Phase Consortium: To execute the Alpha Phase a consortium led by Cadent and including Star Energy Ltd Centrica Energy Storage National Grid British Geological Society University of Edinburgh and Uniper was established. This consortium will focus on advancing the feasibility and implementation of hydrogen storage in disused hydrocarbon fields.

This project will help to provide assurance to UK Gas Distribution Network Operators (GDNOs) and wider industry on the safe design of domestic gas appliances in a future where hydrogen is being distributed in network pipelines. A risk to the normal safe operation of appliances under 100% hydrogen operation exists where a flammable hydrogen/air mixture is supplied to the appliance creating the potential for flashback to occur within the gas installation pipework. This work will provide assurance that domestic appliances designed to operate on 100% hydrogen are designed in a way which do not enable flashback to occur.

The project will also investigate the long-term feasibility of installing an auto-locking Emergency Control Valve (ECV) at the end of 100% hydrogen networks to ensure that any reinstatement of supply after a period of isolation can only be undertaken by a competent gas engineer.

In order to support UK ambitions for hydrogen blending and the development of a hydrogen economy National Gas will need to install new gas chromatographs with the capability to measure hydrogen up to 20% in a natural gas blend. At present hydrogen is not measured anywhere on the National Transmission System (NTS) and therefore there are no proven in-use devices and limited experience within the company to allow effective decision making in deploying these assets in the move towards net zero.

In order to make informed decisions ahead of chromatograph fleet upgrade and to allow for a wide selection of reliable device choices when it comes to that upgrade National Gas require the testing of available devices to analyse their performance and thus suitability for NTS installation. This project will employ a trusted testing house to obtain (through loaning) blend-ready chromatographs from suppliers and then to rigorously examine the performance of those devices. These devices could be tested at the testing house’s site or at the instrument vendor’s site.

This project will deliver a series of reports and presentations which reflect the need to minimise disruption during any conversion taking into account customer needs and the wider supply chain not just the needs of the GDN.

The UK Government has identified Carbon Capture Utilisation and Storage (CCUS) as a critical enabler of industrial decarbonisation committing £20 billion to early deployment and targeting 20-30 MtCO₂ stored annually by 2030. Much of the UK’s industrial emissions are geographically concentrated opening the door to targeted CCUS clusters that can deliver outsized impact. GDNs are well positioned to play a meaningful role in this emerging ecosystem.

In Carbon Networks Phase 1 Blunomy assessed the strategic fit between CCUS and the GDN business model. The study identified a range of potential roles including local CO₂ collection participation in transport and storage networks and support for blue hydrogen and CO₂ utilisation initiatives – and it highlighted the importance of early positioning to shape regulatory and commercial pathways.

Phase 2 aims to build on this foundation and move from conceptual framing to actionable insight. Blunomy in the next stage will explore specific industrial opportunities within SGN’s and WWU’s footprint engage with project developers and clusters and outline potential pilot activities. Alongside this the work will assess how CCUS participation aligns with SGN’s broader priorities and the implications for regulatory engagement and investment planning.

This project seeks to demonstrate the reductions in weld residual stress assumptions that have been suggested by the Phase I Literature Review project. A test programme will be conducted to measure residual stress in pipelines indicative of those on the gas network and subject them to hydrostatic pressures as seen in the period correct commissioning tests. These residual stress results will be fed into a Finite Element Analysis (FEA) model to scale up to other sizes and grades representative of the gas network. Residual stress tests will also be performed on extracted ex-service pipework in order to validate the ‘fresh’ pipeline tests and the FEA modelling.

To support the UK achieving net zero by 2050 there is a need to decarbonise the current gas networks of transmission and distribution levels. The conversion of the NTS into a hydrogen transmission network has been widely discussed and extensive work is underway to prove the technical capability and commercial viability of a 100% hydrogen network. There is also additional work to support the governments clean power targets and a three-molecule approach has been adopted within National Gas to consider (bio)methane hydrogen (including hydrogen blends) and carbon dioxide.

The gas networks need to be prepared to operate and safely manage the transportation of all three molecules especially with the ambition to develop a 100% hydrogen network in the future upskilling and training the current workforce and the workforce of the future is a fundamental step to ensuring the facilitation of the energy transition.

Identifying the skills and competencies required both during the transition and after the transition to maintain the future systems was discovered in the Skills and Competencies NIA that closed in Q4 2023. A competency framework was developed that will provide a baseline for the training and resourcing strategy proposed for operational and technical skills and competency requirements for current and future workforces.

The project produced a comprehensive plan to identify the known gaps and to provide a roadmap for key developments of standards and policies which will drive the training and competency needs. Furthermore it identified potential training facilities to support the development of the plan and ultimately facilitate rollout. The project also enabled a large-scale training and competency programme to be developed alongside the relevant technical standards and policies in readiness for deployment to the relevant engineers.

National Gas would therefore like to understand how AI tools can be used to accurately and efficiently produce training materials and create a more effective personalised training experience.

High pressure steel pipelines are essential in enabling a safe natural gas transportation network an overly engineered solution tried and tested over several decades proving the NTS to be a robust nationwide asset. The National Transmission System is used to flow gas every day to keep the lights on and our homes heated by connecting large scale industry cities and towns where the network is dynamic allowing for flexibility and adaptability to various flow demand scenarios. This is done so by utilising over 5000 miles of varying grades and differing sizes of pipelines where the gas can flow build line pack for high energy demand areas and provide a mass energy storage solution.

The NTS is used to limit gas loss manage flow direction facilitate maintenance repair modification testing and commissioning to enable safe and effective start-up and shutdown of our pipelines. We now must further evidence pipeline steel material integrity when subjected to high pressure hydrogen gas this can be done by expanding upon the existing fatigue rig standalone testing at DNV Spadeadam.

Although some pipelines materials that we use today have seen blends and 100% hydrogen within the HYNTS Phase 1 test facility what we have not done is post hydrogen fatigue cycling non destructive testing of materials that have been subject to prolonged high pressure hydrogen. One of the welds that make up the fatigue rig has a known weld defect within it NGT aims to have the welds and the weld defect analysed through various methods of testing such as magnetic particle inspection followed by if necessary standard ultrasonic testing.

In 2022 small scale mechanical characteristic tests were conducted to characterise the mechanical properties of the materials used within the construction of the fatigue rig this testing commenced outputting a standard mechanical property data set the new end of test data post hydrogen exposure will be compared to the original data set from 2022 at the end of fatigue cycling. Testing will establish the effect of trapped hydrogen on ‘standard’ mechanical properties measured To facilitate this DNV will remove all girth welds selected seam welds and fitting welds and store them at low temperature to mitigate loss of hydrogen from within the trap sites..

A technical note will be prepared comparing the results of the weld inspections (internal and external inspections). The note will be used to confirm defect removal for metallographic examination.

A technical report will be prepared summarising the macro and microscopic examinations undertaken confirming defect size (to that reported by UT) and whether the defect was an original feature else created due to the pressure cycle duty of the test vessel and the hydrogen environment.

This project concerns the research into welding residual stress values and the effect that they have on the overall pipework repurposing assessment route described in relevant hydrogen standards. Currently overly conservative values need to be applied for welding residual stresses in any repurposing assessment. This project aims to build evidence on actual and modelled residual stresses seen within the pipelines industries with a focus on natural gas pipelines. As the welding residual stress is a critical aspect of the fracture mechanics assessment any improvements which can be gained would have an overall positive impact on the assessment results.