Net zero and the energy system transition
H2 Rail
This project will explore the feasibility of integrating hydrogen train refuelling infrastructure to support the development of a hydrogen rail network. This has particular relevance to our network as some of the UK’s hardest to electrify rail routes are situated in Wales and South West England. The project will focus on these hard to electrify routes exploring H2’s potential role in enabling their decarbonisation. If successful this project can help the WWU network to become a proving ground for real-world delivery of impactful H2 rail technology. It is expected to provide information which can be used in planning strategic hydrogen pipeline routes and network repurposing plans and support regional energy planning.
Future Hydrogen Safe Control of Operations (SCO) Procedures
Following the work completed on the policies and procedures project by QEMS WWU have identified the requirement to update and re-vamp the existing Safe control of operations (SCO) procedures used by the network to support delivery of upcoming projects.
Hydrogen Permeation through the Oxide Layer Phase 1
This project is looking to address uncertainties surrounding LTS pipeline materials by investigating the effect of the oxide layer on hydrogen permeation rate for steel pipelines. This project will also investigate the formation of an oxide layer inside the pipe at different temperatures as well as how the microstructure of the pipeline steel and condition of the oxide layer affect permeation for different grades of steel. It is critical this relation is better understood as these uncertainties are currently hindering our ability to fully and accurately assess the repurposing of the LTS. The outcomes of this project have the potential to increase cost-savings and improve confidence in the existing network to carry hydrogen including blends.
Application of Functional Blending - Testing a Market-led Approach
Wales & West Utilities has developed a Regional Decarbonisation Pathway to provide an overarching strategic plan for the network in Wales and the South West of England. To deliver that pathway more detailed assessment and planning is required to facilitate the progression of opportunities in particular areas.
In 2023 WWU supported Cadent as the lead partner in the development and delivery of a Functional Blending Specification (FBS) which has progressed the technical understanding of how blending equipment can be practically applied within the context of existing gas network assets (https://smarter.energynetworks.org/projects/NIA_CAD0079/). In 2023 UK Government affirmed their support for network blending whilst networks have continued to develop evidence in support of blending since (Hydrogen blending in GB distribution networks: strategic decision - GOV.UK (www.gov.uk)).
Integrity Management of Hydrogen Pipelines
Existing defect assessments and repair methodologies are aligned with the T/PM/P/11 and T/PM/P/20 management procedures and are adopted to inspect assess and repair the pipelines for defects and take suitable measures to reduce them. However the scope and applicability of the repair techniques in the presence of high-pressure hydrogen remain uncertain. The key questions which form an outline of the project are:
- What are the different types of defects we may encounter or consider injurious in the presence of hydrogen?
- What is the impact of hydrogen on each defect type? Have the mechanisms of failure changed for each defect type after hydrogen-natural gas blending?
- Will the existing repair techniques be applicable under transmission of high-pressure hydrogen and hydrogen-natural gas blends?
- Can we implement the defect assessment inspection and repair methodologies safely? Are the techniques safe and suitable for the pipeline operations and maintenance teams?
The project seeks to answer the above in addition to understanding the types and extent of repairs across the NTS and assess the impact of hydrogen on the effectiveness of these inspection assessment and mitigation technologies.
Rising Pressure Reformer Study
This project will assess the application of Rising Pressure Reformer (RiPR) technology to produce a tuneable blend of biogenic methane and hydrogen supporting the decarbonisation of gas networks. The project will focus on the how control of the gas produced would fit with requirements for network injection and assessing locations for connection.
Hydrogen Ignition Risk from Static and Autoignition (HIRSA) Stage 2B – Static Generation experimentation
The key subject of HIRSA stage 2 projects is to understand if using hydrogen in the gas network will result in an increased likelihood of ignition from static discharge generated by particulates in flowing gas. Building on stage 2A stage 2B will provide further experimental testing aimed at determining the absolute difference in electrostatic charge generated identify whether any external factors impact one gas more than the other and to control the factors affecting generation of the charge. The outputs of this work should provide the industry with a better understanding of the potential change in ignition risk when switching from Natural Gas to hydrogen and will also highlight relevant mitigations to manage this risk.
Welding Residual Stress Measurements and Analysis for Gas Pipelines
This project concerns the research into welding residual stress values and the effect that they have on the overall pipework repurposing assessment route described in relevant hydrogen standards. Currently overly conservative values need to be applied for welding residual stresses in any repurposing assessment. This project aims to build evidence on actual and modelled residual stresses seen within the pipelines industries with a focus on natural gas pipelines. As the welding residual stress is a critical aspect of the fracture mechanics assessment any improvements which can be gained would have an overall positive impact on the assessment results.
Hydrogen Rollout Assessment
This project will help WWU to understand considerations for 100% Hydrogen Rollout at a town scale to inform future activity on preparation for repurposing. Areas will be chosen which are representative of different networks housing stock and demographics which will require different approaches and engagement.
Commercial Vehicle Fleet – Development of Total Cost of Operation Model
Decarbonisation of UK transport and the related Zero Emission Vehicle (ZEV) mandate requires companies to transition their commercial vehicle fleets to Battery Electric Vehicles (BEV) or alternative new emerging technologies (e.g. FCEC). As an operational utility network with responsibility for public safety WWU’s fleet undergoes a more challenging and varied range of duty cycles than most commercial fleets includes vehicles that are required to provide on-site power and must be capable of meeting WWU’s statutory duty to respond quickly to Public Reported Escapes.
Within this challenging operational context WWU must deliver a fleet transition at the lowest feasible cost to assure value for money for our customers. This is further complicated by the need to plan the fleet transition while the associated technological and policy landscape continues to evolve in parallel. Although the learnings generated from the project will be specific to WWU’s fleet as a case study they will be applicable to any networks with an operational fleet.
To assure a cost-effective transition and derisk future operations WWU require a Total Cost of Operation (TCO) model. This will be specifically targeted at our particular operational context capable of assessing the costs and capabilities of a range of ZEV options and crucially must be easy for staff to adopt for internal use and update in the future as new data and/or technologies become available.
The purpose of this project is to provide WWU with a TCO model that addresses our specific operational requirements ensuring that plans and investment decisions will be grounded in real-world technology assessments and our operational fleet data.
Probabilistic Fitness-for-Service Assessment of Hydrogen Pipeline Girth Welds
Repurposing of natural gas pipelines made of carbon steel for use with hydrogen blends requires a fitness-for-service analysis as part of the hydrogen use safety case. Girth welds of an unknown quality exist in the Local Transmission System (LTS). In hydrogen service these welds would have a greater susceptibility to fracture failure due to material embrittlement caused by interaction of steel material with hydrogen.
Current inspection methods do not routinely inspect girth welds for defects. Deterministic defect assessment models require the use of conservative assumptions for defect sizes material properties and loading. This can lead to overly pessimistic conclusions about the suitability of pipelines with girth welds for use with hydrogen.
More detailed probability-based assessments are required to reduce the inherent pessimism in deterministic calculation methods. This would provide confidence of the safety and allow for greater use of the LTS with hydrogen and contribute to a quicker and cheaper energy transition for the UK gas network.
Alt Pipe
As the owner of the National Transmission System (NTS) National Gas is committed to responsibly managing our redundant assets in a manner that contributes to a sustainable lower-carbon future by decommissioning them responsibly refurbishing for re-use where viable and/or or changing their purpose where possible. This discovery project will identify decommissioned elements of redundant pipework on the transmission system which are unlikely to be used for refurbishment or part of any wider repurposing of the core network and explore the potential of repurposing these for alternative uses including the storage and/or transmission of electrical energy heat fuels water and data.
The Potential of Biomethane to Accelerate the Decarbonisation of UK HGVs
The following is a proposed outline for a report on the decarbonisation benefits and potential of biomethane in the UK Road Haulage sector.
The report will position biomethane as:
- A complimentary technology to zero tailpipe emission vehicles that offers faster decarbonisation potential due to the near-term infrastructure scalability of the technology and the suitability for long distance and non-fixed route logistics.
- A cost-effective way to reduce Carbon emissions by over 84% over the next 15-20 years whilst zero tailpipe emission technologies are developed and the supporting infrastructure is deployed.
- An enabler to the transition to zero tailpipe emission vehicles by offering reduced carbon abatement costs that in turn can generate funds to invest in zero emissions infrastructure and vehicles.
It will serve as a reference document for discussions with industry stakeholders governments and regulators.
Hydrogen Fracture Surfaces Assessment
The LTS Futures project aims to understand how the local transmission system (LTS) could be repurposed from Natural Gas to hydrogen. The project encompasses several elements which will feed into a blueprint methodology for repurposing the LTS to hydrogen. During one of the work elements LTS Futures conducted full-scale testing of pipeline defects and small-bore connections exposed to hydrogen. Testing was conducted until failure to provide information for hydrogen pipeline design standards and operational procedures. This project will undertake further detailed analysis of the fracture surfaces to provide a visual confirmation of hydrogen diffusion into the pipeline microstructure and if this contributed to failure.
Project GaIN
As the UK attempts to decarbonise residential heat to meet net zero by 2050 electric heat pumps along with heat networks are expected to play a key role. However it is generally accepted that no one technology will be able to meet the needs of all households. If we are to deliver affordable low- carbon heating in the residential sector we shall need as wide a range of technology options as possible to overcome the economic and technical challenges facing every customer.
Project GaIN (Gathering Insights) will explore alternatives to heat pumps and heat networks which can utilise the robust gas network and benefit from its current upgrade programme supporting the aims of DESNZ’s decarbonisation of heat roadmap. The project will discover and assess additional technology options where alternative solutions might be more costly or difficult to deliver; this will include LAEP system benefits as well as localised CAPEX and OPEX costs.
Gas Networks Evolution Simulator
The Gas Network Evolution Simulator (GNES) is an innovative project aimed at optimising the transition away from natural gas by using advanced Agent Based Modelling (ABM). GNES simulates the complex interactions between stakeholders such as Gas Distribution Networks (GDNs) Electricity Networks consumers and policymakers. It analyses economic social and environmental impacts of gas network decommissioning and explores new infrastructure opportunities. By identifying challenges and benefits GNES supports the development of cost-effective equitable solutions that support vulnerable populations ensuring a smooth transition to low-carbon energy sources while minimising consumer disruption and maximising network efficiency.
Asset Records Readiness for Hydrogen
The project will evaluate and deliver a plan that ensures our asset records are suitably complete to support the net zero transition.
The project will reduce uncertainty and risk and provide a more realistic proximation of asset data.
The HSE has indicated that it will be unable to support a network’s hydrogen safety case until they receive “a clear plan for checking unknown assets and how networks will ensure that only suitable materials are present in the network”. This includes our transmission pipelines.
Additionally for the marginal extra effort it would be prudent to ensure the completeness of our asset records is sufficient for us to either plan for the conversion to hydrogen or decommission sections as users switch to other heating technologies.
Project Volta
This project will undertake testing on technology for distributed production of low carbon hydrogen from natural gas biogas or other short chain hydrocarbons from waste. Which uses 90% less electricity than electrolysis of water and with 68% lower total energy costs.
The project will support early movers and convert gas from our network into a low carbon hydrogen solution. The compact and modular deployment of the technology enables hydrogen production systems to be installed directly at the energy user's site. These systems convert grid-supplied natural gas to hydrogen on demand eliminating the need for additional infrastructure or on-site hydrogen storage and leaves the rest of the network unaffected
NextGen Electrolysis – Wastewater to Green Hydrogen Beta
Wales and West Utilities are partnering with HydroStar Welsh Water and NGED to look at two demonstrator projects required from new electrolyser systems and the associated electrolyte that ensures resilience of hydrogen supply across the network giving best value for money and energy security within WWU’s network along with other UK wide Gas Distribution Network (GDN) customers.
Current electrolysers focus on stack-efficiency and hydrogen purity without considering real-world manufacturing and operational constraints and the high costs associated. This project focusses on utilising impurified-water e.g. rainwater storm-overflow and industrial process wastewater as feedstock which reduces operational constraints and costs for customers whilst enabling wide-scale uptake of low-carbon hydrogen.
Reducing Gas Emissions During Pipeline Commissioning
Based on previous work ROSEN Engineers believe the quantity of natural gas vented during commissioning operations can safely be reduced by up to 80% through targeted changes to direct purging procedures.
For Gas Distribution Networks’ (GDNs) gas venting remains a necessary part of normal operations for maintenance or safety purposes. Previous research work undertaken by ROSEN(UK) Limited for the EIC with project partners Northern Gas Networks (NGN) and Wales and West Utilities (WWU) identified activities where venting of natural gas to atmosphere occurs (Gas Venting Research Project NIA reference number NIA_NGN_282)
Understanding the value of remote detectors
The statistical ‘value’ (i.e. risk reduction and cost) of remote hydrogen detectors has been determined through statistical based projects as part of the hydrogen heating programme (HHP). The cost has been shown to outweigh the risk however given hydrogen is not a mature heating solution the cost can be justified in response to risk appetite from key stakeholders such as consumers. This risk appetite is assumed. There is currently no analysis (qualitative or quantitative) into consumers attitudes towards the ‘value’ of remote detectors. This project will begin to explore the perception of risk reduction from remote detectors to be used to compliment the statistical based analysis to paint a fuller picture towards the utilisation and crucially the value of remote detectors.
Alternative to overhead/underground electricity cables
This project will consider what role the below ground gas network (new or repurposed) could play in transporting energy over long distances instead of electricity transmission and distribution upgrades. The project will help WWU understand how the use of the current or future gas system would compare to electricity infrastructure for long distance transmission and what factors could influence cross system decision making. The project will also create a comparison tool that allows users to compare case studies.
Demonstrating Downstream Procedures For Hydrogen
This project involves a comprehensive set of tasks aimed at implementing and validating a domestic safety system for hydrogen use including excess flow valves.
Futures Close Heat Programme (FC Heat)
To reach our national net zero targets by 2050 we need to decarbonise approximately 25 million homes in England. Domestic heating accounts for approximately 14% of the UKs entire emissions and significant investment is required to improve the energy efficiency of our housing stock. In addition there are major challenges associated with domestic decarbonisation:
- England has the most diverse housing stock in the UK. with 35% built before the end of WWII.
- Sixty-four percent are owner-occupied and these homeowners need to have a good cost effective and efficient experience of home and heating upgrade as we move towards zero carbon homes.
- Implementing heating upgrades to this ageing housing stock requires a ‘whole house’ approach therefore consideration must be given to the building fabric and heating system.
Retrofitting existing homes with electric heating systems or deployment of green hydrogen boilers offer potential solutions however the intricacies of deployment and installation are complex further research and development is required to learn more about installation performance of various heating options. Doing so will inform future domestic decarbonisation strategies.
Cominglo – Blended CV Measurement Point
This project seeks to improve the accuracy of CV measurement in gas networks which distribute blended gas streams. Element Digital Engineering will address this by first studying the physics of gas blending in the gas network using Computational Fluid Dynamics (CFD). A wide range of simulations will enable the effects of different designs and mixing technologies to be understood in relation to the various gases under consideration. The predictions of these CFD studies will be validated through the design and development of a rig to simulate blending in the network. The overall results of these studies will be used to develop a tool that can be deployed within the gas networks to facilitate the accurate prediction of co-mingling and subsequent CV measurement points supporting the design of blending systems.
Enhancement of the anaerobic digestion process for biomethane production
The UK Government recognised that domestic biomethane production can play a significant role in decarbonising energy supplies. However biomethane production plants face technical and operational challenges. Currently the content of biomethane within biogas produced from the anaerobic digestion (AD) process is often only around 50%. This partial conversion results in lower yields for AD operators and an increase in costly gas scrubbing requirements. The increased presence of impurity gases also increases requirement for propanation to increase the calorific value high in both cost and carbon footprint.
This project seeks to address these challenges through the injection of green hydrogen into the AD process in specific quantities and at specific times to achieve greater conversion of carbon dioxide to biomethane within the acetogenesis stage of the AD process thereby increasing the yield whilst reducing the need for gas scrubbing and propanation.
H2 Housing Design
This project will explore ventilation and explosion relief requirements for housing currently used on the gas network for pressure regulating installations (PRIs). Housings currently provide security from a range of factors from weather to vandalism while also providing the necessary relief requirements in the event of an emergency. The understanding of these requirements for Natural Gas has been developed however work conducted in the IGEM TD/13 hydrogen supplement did not fully address whether these design specifications are suitable for use with Hydrogen. This multi-stage project will first explore the design specifications listed in industry standards (IGEM/TD/13 GIS/PRS/35 SGN/SP/CE/10 etc) and understand which of these may be appropriate and which may require redesign. The latter stage of this project will take the design specifications deemed to be unsuitable for use with hydrogen and conduct testing to develop revised design specifications which would provide the necessary relief requirements.
Decentralised Alliance for South West Hydrogen (DASH)
Early cluster projects will not benefit I&C customers that are located away from industrial clusters and are traditionally more distributed in nature. These customers are unlikely to have access to hydrogen infrastructure developed through the primary industrial clusters. This presents the need for an alternative solution.
This project will explore the concept of how a larger number of low-volume hydrogen producers can support I&C customers in the absence of natural ‘clustering’ and high-volume production by using the South West region of WWU’s network as a case study. This will be done by exploring the whole systems concept of a gas network which is driven by distributed green hydrogen production at strategic locations where there is access to both gas and electricity grid infrastructure.
Asset Compatibility Assessment Tool for Transmission
Following completion of Phase 2 of the H21 Hydrogen Ready Components project this project will look to extend the methodology developed under this project to encompass the assessment of assets operating above 7 barg. The assessment tool will be incorporated into the LTS Futures blueprint methodology for repurposing existing Natural Gas transmission assets to hydrogen. The scope will include transmission assets above 7 barg and up to the maximum transmission pressure of 94 barg and will focus on the conversion to 100% hydrogen. Assets in scope will cover both above and below ground assets and include bends valves regulators slam shuts relief valves and pig traps. Assets excluded include pipelines compressors and cast iron components.
Scaling Hydrogen with Nuclear Energy (SHyNE)
Significant efforts are required to support the transition of our energy systems moving away from carbon-intensive fuels such as coal diesel petrol and gas towards cleaner sources of power generation such as wind solar nuclear and hydrogen. There is a potential for hydrogen to play a hugely significant role in our energy system the extent of which will be driven by a range of factors including the ability to transport it to where it is needed. There have been recent positive decisions for hydrogen’s potential uses in blending transportation domestic heating and industry. To produce sufficient hydrogen to meet this potential need it will be important to increase and diversify hydrogen production methods.
As nuclear is a reliable and consistent source of clean energy that is unaffected by external factors such as the weather Northern Gas Networks and Wales and West Utilities would like to investigate the possible use of nuclear power as a method of delivering the future increased demand in hydrogen production. This project will explore the opportunity for hydrogen production from nuclear to support a net zero transition across the gas network.
Benefits of nuclear-enabled hydrogen (NEH) in the context of gas distribution networks (GDNs) will be explored building on the established benefits of nuclear energy production.
The overall project outcome is that NGN WWU and other stakeholders are sufficiently informed to determine whether further investment and integration of nuclear-enabled hydrogen to transition plans are justified and how a potential first project could take its next step to deployment through securing technology licences sites off takers and financing.
The Impact of District Heating on Our Network
This project will investigate the potential impacts of district heating on the gas network whether its viable for the network to support district heating and what repurposing would be required.
Determining Future Energy Demand of B&R Team Vans with Full On-Board Power
Wales & West Utilities is undertaking a major programme of change to support decarbonisation and deliver a Net Zero gas network. Decarbonisation of the vehicle fleet is an integral component of that programme.
WWU operates a fleet of nearly 1400 commercial vehicles the majority of these being vans up to 3.5 tonnes GVW. Our fleet – mostly diesel-fuelled - plays a crucial role in providing a safe and efficient service. In addition to our vehicle fleet WWU operates ~ 900 items of mobile plant including mini diggers and a wide range of trailers many of which are specialised.
WWU vans carry a wide range of power-operated tools and equipment some of this currently being powered by hydrocarbon fuels some by electricity and some by compressed air. Approximately a third of our van fleet (~400 units) is equipped with ‘full on-board power’ – a compressor and generator mounted under the van floor and mechanically driven by the diesel engine and operating as a source of on-site power.
This group of vehicles primarily supports below-ground network repair and replacement activity: it is a significant energy consumer so to help us understand how we can make an operationally cost-effective transition to zero emissions it is the on-site energy requirements of the tools and equipment powered by this group that Cenex will evaluate for this project. This evaluation will provide information which can take account of (and feed in to) a range of different scenarios for the fleet in the future such as changes to the number and type of vans allocated to particular teams and projects.
Integrity Management of Gaseous Carbon Dioxide Pipelines
Existing defect assessments and repair methodologies are aligned with the P/11 P/20 and PM/DAM1 management procedures and are adopted to inspect assess and repair the pipelines for defects and take suitable measures to reduce them. However the scope and applicability of these assessment and repair methodologies in the presence of gaseous phase carbon dioxide remain uncertain. The key challenges which the project aims to address are:
- Will existing repair techniques such as epoxy shell welded shells composite wraps gouge dressing etc. be suitable for transmission of gaseous phase carbon dioxide?
- What are the different defects we may encounter or consider hazardous in the presence of carbon dioxide? What are the impacts of carbon dioxide on each defect type? And how much does water/corrosion exacerbate this?
- Have the mechanisms of failure for each defect type changed after introducing carbon dioxide?
- Can we implement the assessment and repair methodologies safely? Are the techniques safe and suitable for the pipeline operations and maintenance teams?
The project seeks to answer the above in addition to understanding the types and extent of repairs across the NTS and review the impact of carbon dioxide on the effectiveness of these inspection assessment and mitigation technologies.
Stopple-Live trial (Phase 2)
The Stopple technology is a flow stop tool essential for major projects and emergency works across the LTS and NTS gas network. Its capability was tested in 100% hydrogen within a helinite environment in line with LTS Futures parameters as phase 1. This project focuses on validating flow-stopping technology as an additional deliverable with LTS Futures live hydrogen trial on the Granton to Grangemouth pipeline as a welded tee and hot-tapping operations is already being carried out. The trial will confirm the Stopple train’s effectiveness as a double-block and bleed solution for a 100% hydrogen system which will be available for the UK Gas Network. The findings will provide critical insights into the safe and efficient operation of the hydrogen networks supporting the transition from natural gas to hydrogen.
Fairer Warmth Hub
The Fairer Warmth Hub (FWH) connects stakeholders of the Net Zero Transition through place-based strategies providing tools and guidance to facilitate local energy plans and enhance collaboration. The FWH integrates digital tools and community engagement to facilitate effective communication and planning among diverse stakeholders including households small businesses and local authorities. FWH is designed to bridge the gap in the energy transition by providing tailored support to these stakeholders ensuring that the transition is inclusive and just. The FWH integrates three core elements:
- Trained ‘Champions’ – Volunteers or staff known as Champions are recruited and trained to support community engagement helping to build trust and reduce miscommunication in local energy initiatives.
- Digital Tools (Virtual Assets) – Innovative digital tools (App + Website) and resources are used to facilitate energy transition planning and community engagement particularly assisting Customer In Vulnerable Situation (CIVS) and those who are digitally excluded.
- Community Centres (Non-Virtual Assets) – Physical community hubs serve as accessible locations for hands-on support providing a space for CIVS and other stakeholders to engage directly in the energy transition.
Biomethane Islands
To achieve decarbonisation targets all gas network operators in the UK need to demonstrate that the gas network can safely technically and economically facilitate the distribution of low-carbon gases (biomethane and hydrogen). In response to this challenge SGN aim to review the feasibility of the formation of biomethane islands in their Scotland area of operation. The outputs of this project will establish a business model for the optimisation of biomethane injection and formation of biomethane islands across the UK’s gas network. A feasibility study will address key areas including regulatory technical environmental social and commercial aspects as well as comprehensively assess the viability of developing Biomethane Islands. The outcome of the feasibility study will be to inform decision-making regarding project implementation. This will be captured and delivered in a comprehensive report and financial model of the business case. These islands will serve as models for sustainable living demonstrating the feasibility and benefits of a circular economy approach to energy production and waste management and offer a low disruption option for the decarbonisation of all classes of gas consumers - Industrial Commercial and Domestic.
Carbon Dioxide Repurposing procedure for the NTS
The project described covers the development of a new repurposing process for NTS assets to transport gaseous phase carbon dioxide. The approach for repurposing the National Gas Transmission System (NTS) to transport carbon dioxide will need an innovative approach to meet the timelines for the net zero transition. There have been several projects undertaken to date to determine the interactions of carbon dioxide with the network assets. We are looking to determine if these activities are providing all the relevant data and evidence required for our network to transition.
Net Zero Multi-Vector Assessment
This project will help Cadent to understand considerations for a Net Zero Multi-Vector at a town scale to inform future activity on preparation for repurposing. An area will be chosen which is representative of different networks housing stock and demographics which will require different approaches and engagement.
HyBlend II
This project assembles a multi-laboratory team to address high-priority research topics identified by industry related to the blending of hydrogen into the U.S. natural gas pipeline network. PRCI has been contracted by DOE to provide contract and invoicing support which allows additional members to join after project start.
There were four main activities being performed in Phase 1 of the CRADA project that fell under two categories: materials research and analysis. Sandia National Laboratories (SNL) led the materials research on metals which is primarily used for natural gas transmission while Pacific Northwest National Laboratory (PNNL) headed the research on polymeric materials which comprise the natural gas distribution network. Argonne National Laboratory (ANL) was responsible for life-cycle analysis while the National Renewable Energy Laboratory (NREL) performed techno-economic analysis on hydrogen blending scenarios the work on these subjects will be extended in Phase 2.
NTS Pipeline Assessments Phase 2
This project will build upon previous work to inform decisions relating to the repurposing of National Transmission System pipelines for 100% hydrogen and hydrogen-natural gas blends. New input data will be generated and collated the assessment methodology will be refined and an alternative assessment method probabilistic will be utilised and the resulting network impact will be considered.
This project will generate the following benefits:
- More accurate assessment of the capability of the NTS to transport 100% hydrogen and hydrogen-natural gas blends.
- Data on the impact of low percentage blend hydrogen on pipeline materials.
- Standardised document for Engineering Critical Assessments (ECA) of hydrogen and hydrogen-natural gas blend pipelines and pipework.
Greater understanding on the effect of hydrogen on the design and operation of pipeline systems.
Net Zero Safety & Ignition Risk
National Gas are investigating the use of the National Transmission System to transport hydrogen and hydrogen blends. To support this research and testing is required to understand the risks of high pressure hydrogen transmission including ignition. This project will identify for 100% hydrogen and blends of hydrogen up to 20% the sources of ignition including how the distance of ignition sources affects the likelihood of ignition. It will also investigate the frequency and the different types of ignition events e.g. jet fires. Lastly it will look at the probability of ignition on sites and in pipework.
Hydrogen Impact on NTS Welds
Laboratory and full-scale testing have demonstrated that hydrogen gas affects the fracture performance of pipeline steel welds. To avoid severe knockdown factors stipulated by existing hydrogen pipeline codes mechanical property data from welds tested in high-pressure gaseous hydrogen is required to enable optimised operation of the NTS in hydrogen.
National Gas Transmission have conducted a series of fracture toughness and fatigue crack growth rate tests on a wide selection of pipeline steels and welds representative of those used on the National Transmission System (NTS). A thorough review of the welds tested and how these compare to the wider population of welds in service on the NTS is required to provide further confidence to use this data in pipeline repurposing assessments and for new build design.
Air Ingress in Multi Occupancy Buildings (MOBs)
This project will help to inform UK Gas Distribution Network Operators (GDNOs) and wider industry on the impact of the potential for air ingress into gas-conveying pipework in MOBs. The mechanisms for air ingress into gas-conveying pipework have been shown to be gas agnostic though this project will focus on impacts specific to future hydrogen distribution to MOBs.
High Pressure Venting and Flaring Demonstration for Net-Zero Gases Transportation
National Gas Transmission (NGT) own and operate the UK’s National Transmission System (NTS) transporting natural gas from terminals to end users. NGT have ambitions to repurpose the existing to transport hydrogen and hydrogen blends. Understanding the impact of hydrogen on our existing assets is a key enabler for this.
This project will conduct design of flare for hydrogen and its blends and vent system for hydrogen its blends and carbon dioxide and offline physical testing to provide evidence that hydrogen / hydrogen blends could be flared and vented safely and environmentally in for NTS.
Equations of State for Net Zero Gases
In metering applications Equations of State (EoS) are mathematical models that are used to convert measured volumes to standard units. This enables transfer from volume to mass allowing customers to be billed and for the networked to be balanced in energy. Metering and network balancing cannot be performed in volume as it doesn’t account for relative varying gas component concentrations – and therefore CV.
The EoS currently used (AGA8) is acceptable for up to 5% hydrogen but after this point it’s uncertainty is unknown – meaning the network may be unable to maintain accurate billing or system balancing. This project will obtain experimental data for a range of net zero gases and compare the output of several EoS for accuracy against real measured NTS-representative conditions.
Excess Flow Valve (EFV) Durability
This project will help to inform UK Gas Distribution Network Operators (GDNOs) and wider industry on the long-term suitability of existing Excess Flow Valve (EFV) designs in a future where hydrogen is being distributed in network pipelines. A risk to normal EFV functionality exists in the event that an ignition occurs within the downstream gas installation pipework and this project will help to understand the effectiveness of existing EFV designs to manage this risk identifying any necessary modifications to existing EFV designs where appropriate.