Projects

The consultant will deliver a report with supporting data to demonstrate that the economics stack up for biomethane while also supporting the UK’s net zero ambitions and contributing to our energy security.

This project aims to address major gaps identified in NIA2_SGN0078 which conducted a thorough literature review of the international scientific and industry knowledge base. The work will focus on characterising the hydrogen permeability rate of API Grades X52 and X60 vintage pipelines and welds by analysing the microstructure of each sample investigating the impact of internal corrosion layers and conducting mechanical testing post-exposure.

A correlation exercise will also be conducted to equate gaseous charging with electrochemical charging. The outcome of this work targets an improved industry best-practice for permeation and fracture toughness tests providing a validated benchmark framework with the potential to inform future updates of industry standards and procedures and saving costs on any future material and permeation testing work.

BioCapMap is a Strategic Innovation Fund Discovery project led by Cadent with Bohr Energy and Energy Systems Catapult. It will unlock the UK’s biomethane potential by developing a digital self-service tool that helps developers identify optimal gas network connection points being the first of kind to solve this gap in the connections planning process. By addressing outdated network data and inefficient connection processes the tool will streamline planning reduce costs and accelerate green gas deployment. BioCapMap supports rural growth and decarbonisation of the gas network by improving network visibility enabling smarter investment and enhancing coordination between developers and network operators.

Climate change-related events are increasing in frequency and consequence across Great Britain. Changing weather patterns are disrupting gas network assets supply chains and infrastructure altering the risksandvulnerabilities on the network. This project aims to anticipate evolving weather trends impacting gas networks to ultimately reduce operational disruption and support SGN’s Climate Resilience Strategy.

The Stopple technology is a flow stop tool essential for major projects and emergency works across the LTS and NTS gas network. Its capability was tested in 100% hydrogen within a helinite environment in line with LTS Futures parameters as phase 1. This project focuses on validating flow-stopping technology as an additional deliverable with LTS Futures live hydrogen trial on the Granton to Grangemouth pipeline as a welded tee and hot-tapping operations is already being carried out. The trial will confirm the Stopple train’s effectiveness as a double-block and bleed solution for a 100% hydrogen system which will be available for the UK Gas Network. The findings will provide critical insights into the safe and efficient operation of the hydrogen networks supporting the transition from natural gas to hydrogen.

This project has enormous potential to benefit all customers in vulnerable situations as it will provide accurate assessment of communities and all interested parties to provide suitable support to the area. This will enable GDN DNO Electricity transmission and Gas transmission partners such as community groups to specifically target areas with relevant support this will allow project partners to accurately provide information which will be bespoke to the specific needs of the area such as Carbon Monoxide awareness Priority Services Register messaging increasing awareness and registrations.

It will allow GDN’s or other service providers to enlist support for VCMA BAU or NIA projects directly addressing the needs of communities rather than adopting a broad-brush approach which has been the traditional approach. This system will present itself as the very foundation for future years projects and investments specifically as we progress through the energy system transition which will help address the very real and ever-changing needs of communities and vulnerable customers groups by putting data at the front and centre of future decision making for GDN’s and partners.

Early cluster projects will not benefit I&C customers that are located away from industrial clusters and are traditionally more distributed in nature. These customers are unlikely to have access to hydrogen infrastructure developed through the primary industrial clusters. This presents the need for an alternative solution.

This project will explore the concept of how a larger number of low-volume hydrogen producers can support I&C customers in the absence of natural ‘clustering’ and high-volume production by using the South West region of WWU’s network as a case study. This will be done by exploring the whole systems concept of a gas network which is driven by distributed green hydrogen production at strategic locations where there is access to both gas and electricity grid infrastructure.

To achieve decarbonisation targets all gas network operators in the UK need to demonstrate that the gas network can safely technically and economically facilitate the distribution of low-carbon gases (biomethane and hydrogen). In response to this challenge SGN aim to review the feasibility of the formation of biomethane islands in their Scotland area of operation. The outputs of this project will establish a business model for the optimisation of biomethane injection and formation of biomethane islands across the UK’s gas network. A feasibility study will address key areas including regulatory technical environmental social and commercial aspects as well as comprehensively assess the viability of developing Biomethane Islands. The outcome of the feasibility study will be to inform decision-making regarding project implementation. This will be captured and delivered in a comprehensive report and financial model of the business case. These islands will serve as models for sustainable living demonstrating the feasibility and benefits of a circular economy approach to energy production and waste management and offer a low disruption option for the decarbonisation of all classes of gas consumers - Industrial Commercial and Domestic.

This project constitutes a research study investigating the opportunities for gas network infrastructure to support storage and balancing in a decentralised UK energy system. The research will consider how a decentralised system might look in the UK from now until 2030 and onto 2050. An evaluation will be made of how other countries are approaching decentralisation identifying examples the UK could draw on. Consideration will be given to how grid balancing will be achieved across various scenarios of peak demand and particular geographic locations in the UK and what challenges and opportunities this presents to gas networks.

This innovation project proposal is centred on trialling the development of a predictive model to identify customers in vulnerable situations whose heat comes from Cadent delivered gas that are missing out on the protections that the Priority Service Register (PSR) brings because they are “hidden” behind a non-domestic supply contract. The aim of the predictive model would be to aid Cadent to find these customers so that it can be ensured that they receive the support that they need in the event of an interruption to supply.

This project will update the Pathfinder tool to improve functionality and reflect more current underlying data. Use of the tool developed in this project should result in better choices regarding investment in energy saving measures

Based on previous work ROSEN Engineers believe the quantity of natural gas vented during commissioning operations can safely be reduced by up to 80% through targeted changes to direct purging procedures.

For Gas Distribution Networks’ (GDNs) gas venting remains a necessary part of normal operations for maintenance or safety purposes. Previous research work undertaken by ROSEN(UK) Limited for the EIC with project partners Northern Gas Networks (NGN) and Wales and West Utilities (WWU) identified activities where venting of natural gas to atmosphere occurs (Gas Venting Research Project NIA reference number NIA_NGN_282)

This project seeks to improve the accuracy of CV measurement in gas networks which distribute blended gas streams. Element Digital Engineering will address this by first studying the physics of gas blending in the gas network using Computational Fluid Dynamics (CFD). A wide range of simulations will enable the effects of different designs and mixing technologies to be understood in relation to the various gases under consideration. The predictions of these CFD studies will be validated through the design and development of a rig to simulate blending in the network. The overall results of these studies will be used to develop a tool that can be deployed within the gas networks to facilitate the accurate prediction of co-mingling and subsequent CV measurement points supporting the design of blending systems.

NGN currently operate a Lotus Notes application with a bespoke electronic Logbook system to capture all of the activity with day and planned ahead that occurs within our gas control centre. This system has been in operation since 1997 and has proven to be a highly reliable and flexible tool to manage planned works faults general site activity and wider issues.

The current technology is outdated and contains years’ worth of data causing it to be slow. There are no links between Lotus notes and other vital control room applications (SCADA etc.). Raising faults becomes a tedious task and the Logbook and other in-apps are not user friendly. There are no updates available to improve the existing system.

The current system needs to be replaced but to achieve that we need a full exploration of where technology can deliver to our requirements and to fully explore the impact of net zero and what new functionality may be required to manage the transition to net zero.

This is an early stage feasibility project to understand all of the challenges opportunities and risks that UK GDNs face with their systems in order to help facilitate the transition to net zero energy systems.

National Gas has seen a significant increase in the number of enquiries from biomethane developers for connections to the NTS.

There are currently circa 66 projects the connections team have identified as having NTS connection potential with an associated volume of 5.9TWh per annum.

Developers are attracted to the NTS for numerous reasons but the following are the main drivers:

• No injection of propane or odorant
• Capacity and capability

To speed up time to connect to a biomethane facility this project was developed to produce an innovative standardised design for a Minimum Offtake Connection (MOC) in a pit.

Repurposing of natural gas pipelines made of carbon steel for use with hydrogen blends requires a fitness-for-service analysis as part of the hydrogen use safety case. Girth welds of an unknown quality exist in the Local Transmission System (LTS). In hydrogen service these welds would have a greater susceptibility to fracture failure due to material embrittlement caused by interaction of steel material with hydrogen.

Current inspection methods do not routinely inspect girth welds for defects. Deterministic defect assessment models require the use of conservative assumptions for defect sizes material properties and loading. This can lead to overly pessimistic conclusions about the suitability of pipelines with girth welds for use with hydrogen.

More detailed probability-based assessments are required to reduce the inherent pessimism in deterministic calculation methods. This would provide confidence of the safety and allow for greater use of the LTS with hydrogen and contribute to a quicker and cheaper energy transition for the UK gas network.

The following is a proposed outline for a report on the decarbonisation benefits and potential of biomethane in the UK Road Haulage sector.

The report will position biomethane as:

1. A complimentary technology to zero tailpipe emission vehicles that offers faster decarbonisation potential due to the near-term infrastructure scalability of the technology and the suitability for long distance and non-fixed route logistics.
2. A cost-effective way to reduce Carbon emissions by over 84% over the next 15-20 years whilst zero tailpipe emission technologies are developed and the supporting infrastructure is deployed.
3. An enabler to the transition to zero tailpipe emission vehicles by offering reduced carbon abatement costs that in turn can generate funds to invest in zero emissions infrastructure and vehicles.

It will serve as a reference document for discussions with industry stakeholders governments and regulators.

This project assembles a multi-laboratory team to address high-priority research topics identified by industry related to the blending of hydrogen into the U.S. natural gas pipeline network. PRCI has been contracted by DOE to provide contract and invoicing support which allows additional members to join after project start.

There were four main activities being performed in Phase 1 of the CRADA project that fell under two categories: materials research and analysis. Sandia National Laboratories (SNL) led the materials research on metals which is primarily used for natural gas transmission while Pacific Northwest National Laboratory (PNNL) headed the research on polymeric materials which comprise the natural gas distribution network. Argonne National Laboratory (ANL) was responsible for life-cycle analysis while the National Renewable Energy Laboratory (NREL) performed techno-economic analysis on hydrogen blending scenarios the work on these subjects will be extended in Phase 2.

The Gas Network Evolution Simulator (GNES) is an innovative project aimed at optimising the transition away from natural gas by using advanced Agent Based Modelling (ABM). GNES simulates the complex interactions between stakeholders such as Gas Distribution Networks (GDNs) Electricity Networks consumers and policymakers. It analyses economic social and environmental impacts of gas network decommissioning and explores new infrastructure opportunities. By identifying challenges and benefits GNES supports the development of cost-effective equitable solutions that support vulnerable populations ensuring a smooth transition to low-carbon energy sources while minimising consumer disruption and maximising network efficiency.

The characteristics of transmission pressure hydrogen and natural gas blends are not fully understood including relative leakage behaviour. This project will test whether or not methane and hydrogen within a blend leak at the same rates or whether due to its small size hydrogen will leak at a ratio greater than its relative concentration and whether it leaks where methane does not.

Understanding the leak behaviour of hydrogen in a natural gas blend will ensure we can operate a blended system safely particularly in enclosed spaces and will ensure that the carbon benefit of hydrogen enrichment is not lost through fugitive emissions. Also as green hydrogen is currently significantly more expensive than natural gas the shrinkage costs associated with hydrogen fugitive emissions could be considerable.

UK’s Net Zero Emissions Target and the Role of Hydrogen: The UK has committed to a legally binding net zero emissions target by 2050. Achieving this target necessitates the integration of hydrogen particularly in hard-to-decarbonize industrial applications and peaking power generation. The recent publication of the Climate Change Committee’s Seventh Carbon Budget highlights hydrogen’s significant role within the electricity supply sector. Hydrogen is identified as a crucial source of long-term storable energy that can be dispatched as needed and as a feedstock for synthetic fuels. For hydrogen to fully contribute to a future hydrogen system its production storage and transportation must be considered collectively.

East Coast Hydrogen (ECH) Project: In recent years Cadent in partnership with National Gas and Northern Gas Networks (NGN) has developed the East Coast Hydrogen (ECH) Project. The ECH project aims to decarbonize primarily industry and power sectors. As part of this initiative Cadent has developed the East Midlands Hydrogen Pipeline (EMHP) which aims to connect hydrogen production at Uniper’s Ratcliffe on Soar site to major industrial and power off-takers in the East Midlands. The project seeks to transport hydrogen to major population centres including Nottingham Leicester Melton Mowbray Derby and Burton upon Trent. During the development of the EMHP it became evident that hydrogen storage plays a critical role in establishing a resilient and efficient hydrogen system. Consequently a consortium was formed to explore the feasibility of storage leading to the East Midlands Storage Project (EMSTOR).

Discovery Phase of EMSTOR: During the Discovery Phase EMSTOR evaluated various technologies for large-scale hydrogen storage in the East Midlands. The technologies considered included lined rock caverns lined rock shafts silos and geological storage options such as aquifers and disused hydrocarbon fields. After comparing these technologies against several technical parameters including Technology Readiness Level (TRL) cost size and location relative to pipelines it was determined that hydrogen storage in geological fields particularly disused hydrocarbon fields is the most viable option. Therefore disused hydrocarbon fields in geological formations were selected for further consideration in the Alpha Phase.

Alpha Phase Consortium: To execute the Alpha Phase a consortium led by Cadent and including Star Energy Ltd Centrica Energy Storage National Grid British Geological Society University of Edinburgh and Uniper was established. This consortium will focus on advancing the feasibility and implementation of hydrogen storage in disused hydrocarbon fields.

In order to support UK ambitions for hydrogen blending and the development of a hydrogen economy National Gas will need to install new gas chromatographs with the capability to measure hydrogen up to 20% in a natural gas blend. At present hydrogen is not measured anywhere on the National Transmission System (NTS) and therefore there are no proven in-use devices and limited experience within the company to allow effective decision making in deploying these assets in the move towards net zero.

In order to make informed decisions ahead of chromatograph fleet upgrade and to allow for a wide selection of reliable device choices when it comes to that upgrade National Gas require the testing of available devices to analyse their performance and thus suitability for NTS installation. This project will employ a trusted testing house to obtain (through loaning) blend-ready chromatographs from suppliers and then to rigorously examine the performance of those devices. These devices could be tested at the testing house’s site or at the instrument vendor’s site.

This project will deliver a series of reports and presentations which reflect the need to minimise disruption during any conversion taking into account customer needs and the wider supply chain not just the needs of the GDN.

The aim of this project is to study and recommend a a resilient solution for National Gas’ remote operations considering also harsh operational environments from a communications perspective. A technical study will be undertaken on mobile hybrid satellite-cellular terminals compatible with use with batteries targeting the National Gas operation teams deployed in locations where traditional connectivity options are limited or non-existent. There will be a focus on solutions that integrate cellular and satellite communication technologies suitable for its installation in the operation teams’ vehicles and that can also become a portable terminal for those areas that can only be reached by foot.

High pressure steel pipelines are essential in enabling a safe natural gas transportation network an overly engineered solution tried and tested over several decades proving the NTS to be a robust nationwide asset. The National Transmission System is used to flow gas every day to keep the lights on and our homes heated by connecting large scale industry cities and towns where the network is dynamic allowing for flexibility and adaptability to various flow demand scenarios. This is done so by utilising over 5000 miles of varying grades and differing sizes of pipelines where the gas can flow build line pack for high energy demand areas and provide a mass energy storage solution.

The NTS is used to limit gas loss manage flow direction facilitate maintenance repair modification testing and commissioning to enable safe and effective start-up and shutdown of our pipelines. We now must further evidence pipeline steel material integrity when subjected to high pressure hydrogen gas this can be done by expanding upon the existing fatigue rig standalone testing at DNV Spadeadam.

Although some pipelines materials that we use today have seen blends and 100% hydrogen within the HYNTS Phase 1 test facility what we have not done is post hydrogen fatigue cycling non destructive testing of materials that have been subject to prolonged high pressure hydrogen. One of the welds that make up the fatigue rig has a known weld defect within it NGT aims to have the welds and the weld defect analysed through various methods of testing such as magnetic particle inspection followed by if necessary standard ultrasonic testing.

In 2022 small scale mechanical characteristic tests were conducted to characterise the mechanical properties of the materials used within the construction of the fatigue rig this testing commenced outputting a standard mechanical property data set the new end of test data post hydrogen exposure will be compared to the original data set from 2022 at the end of fatigue cycling. Testing will establish the effect of trapped hydrogen on ‘standard’ mechanical properties measured To facilitate this DNV will remove all girth welds selected seam welds and fitting welds and store them at low temperature to mitigate loss of hydrogen from within the trap sites..

A technical note will be prepared comparing the results of the weld inspections (internal and external inspections). The note will be used to confirm defect removal for metallographic examination.

A technical report will be prepared summarising the macro and microscopic examinations undertaken confirming defect size (to that reported by UT) and whether the defect was an original feature else created due to the pressure cycle duty of the test vessel and the hydrogen environment.